Planning the FM Stereo Installation

Broadcast Engineering, December 1963, Vol 5 no 12
Broadcast Engineering, December 1963, Vol 5 no 12

This is a reprint of an article by the same title first published in the December 1963 “Broadcast Engineering” magazine; volume 5, number 12. By George W. Yazell:

In planning a new installation, the broadcast station engineer will be called upon to evaluate the products of various manufacturers before an order is placed for new FM stereo station equipment. In preparing his recommendation, the engineer will review descriptive literature, advertisements, and instruction books. He will seek information and advice from his consultant, other station engineers with stereo experience, and sales representatives of broadcast equipment manufacturers. His thinking may also be influenced by magazine articles and advertisements.

It is unfortunate, but true, that during the engineer’s survey he will encounter many conflicting opinions and claims. Some “advisors” may go so far as to imply that their system of stereo signal generation is the only one worthy of consideration, and all the rest have so many shortcomings as to be impractical or even unworkable.

The simple truth is that any manufacturer offering a transmitter or associated device for sale to broadcast stations must obtain FCC type acceptance. In doing so, complete and authentic test data is submitted for the Commission’s review and approval. Type acceptance by the FCC is your assurance that the equipment will meet certain specifications.

Thus you can either draw straws, or accept the views of the “advisor” with the most forceful opinion and still feel safe that the equipment you recommend will work. A more practical solution would be to prepare a list of equipment and features you require, with careful attention to needs peculiar to your own station; then select the equipment which most nearly matches your requirements.

List What You Have

The first step is to list and evaluate any equipment, facilities, and assets already available for the proposed installation – even if it is only a construction permit, a bank account, and a plan of operations. Some items to consider include:

  1. Ask management for a budget. This is probably the most significant factor in your recommendation. You should set both a practical budget and an absolute top limit. If you find it impossible to do the job within the budget limitations, do not hesitate to say so. Point out that stereo is a two channel system and that in addition to special transmitting equipment, the studio installation will require two of each amplifier, loudspeaker, telephone line, etc. Therefore, a stereo installation will cost considerably more than monophonic facilities.
  2. Review the program plans for the station. The quantity, complexity, and flexibility of the audio equipment selected must adequately meet these needs, with some reserve facilities for future expansion.
  3. You may presently have an FM, AM, or TV station a combination of these. In this case you can probably count on using existing studio facilities, some of the technical equipment, the tower, remote control facilities, and technical manpower.
  4. Consider the abilities of your technical staff. You may be the only engineer, or may have available a large staff of technical personnel. In any event, select equipment having circuits and components your technicians can install and maintain.
  5. Survey the supply situation. Determine the location and stock capabilities of electronic supply houses in your area. Keep in mind that any electronic component must eventually fail; and an inexpensive component can cost hundreds of dollars if you are “off the air” several days while a replacement is being flown in from a distant source of supply. If the supply picture is discouraging, you can best protect yourself by selecting practical equipment employing readily available components – and ordering an adequate supply of spares for parts you cannot obtain locally.

List your needs

Your next step is to prepare as complete a list as possible of the total equipment requirements.

Broadcast Engineering, Typical Stereo diagram
Broadcast Engineering, Typical Stereo Diagram

Sketch a block diagram of your proposed layout (Fig. 3). Then prepare a chart of all the equipment you will need with space provided for prices, data, and notes on each device. As you prepare these charts several things will become evident:

  1. You will probably discover more equipment is needed than you originally anticipated.
  2. In determining what must be purchased, you must carefully integrate your needs with the equipment now on hand.
  3. Your ultimate decision will depend on many interacting factors rather than on one outstanding feature of a particular device.
  4. It will be wise to purchase as many items as possible from a single source to take advantage of: the compatibility of equipment that is designed to work together as a system, coordinated shipments and service, possibly lower cost because of quantity purchase, and -if required- simpler finance arrangements.

Making a Decision

After considering the points outlined above, and making the lists, you are ready to select equipment.

If the budget is limited you may investigate the possibility of some used equipment. However, since today’s FCC Stereo Specifications were only established as recently as 1961, there will be little used equipment available. In the majority of cases, converting old monophonic equipment will be difficult, and costly, and the end result may be less than satisfactory. Old “dual channel” audio consoles have been successfully converted, but the process usually requires almost complete rebuilding. It is necessary to install dual faders, correct phase differences, and balance gain between channels.

Used FM transmitters are frequently advertised, but many are left over from the early days of FM. Some transmitter manufacturers of the late ’40s are no longer in business. Replacement tubes and parts are difficult, if not impossible, to get. Some older transmitters lack stability and some contribute to the degradation of stereo separation because they do not maintain the proper phase relationship between upper and lower sidebands. If such a transmitter is to be used, it probably will be necessary to purchase a new exciter and, of course, a stereo generator.

Since stereo listeners are a discriminating and critical audience, audio equipment should be chosen with care. It will be wise to settle for only the finest professional stereo turntable and tape equipment. It is better to have the minimum requirements of excellent equipment than a control room crowded with “make-do” items.

Stereo consoles are available with a wide range of prices and facilities. Some offer stereo channels only for record and tape inputs, while the more complete models even make provision for stereo networks and remote circuits. Much of today’s programming is on records and tapes, but regional “off-the-air relay” stereo networks are springing up. Stereo microphone facilities are a must if you want your locally produced commercials to sound as impressive as your stereophonic music.

Current models of FM transmitters are highly efficient, trouble-free, and easily remote-controlled. All FM transmitters follow one pattern- a basic exciter and a number of amplifier stages to produce the required power output. The power amplifiers in the various models are somewhat similar, except in high-power transmitters (20 kw and up).

A wide variety of FM exciters and stereo generators is offered, and this is one area in which confusion might occur. (Again, it should be pointed out that all these units are subject to FCC-type acceptance.) A typical exciter and stereo /SCA generating system is shown in Fig. 5. The block diagram explains the signal path and function of the various circuits.

Broadcast Engineering, FM stereo exciter diagram
Broadcast Engineering, FM stereo exciter diagram

Conclusion

The selection, installation, and operation of FM multiplex stereo equipment require the careful attention of a highly skilled technician. Installation, adjustment, and maintenance should be in exact accordance with the manufacturer’s instruction book. Following these instructions, the broadcast engineer can feel confident in planning a stereo installation that will be a pleasure to operate and a source of pride and profit.

Used by permission of the publisher; SAMS Technical Publishing, Inc.

I found a stack of these old Broadcast Engineering magazines from the early sixties when cleaning out the WUPE-FM (formerly WNMB) transmitter site.  I thought it would be interesting to see how Broadcast Engineers some 50+ years ago were planning for FM stereo.  One of the stations I worked for, WRVE (formerly WGFM) was the first station in the country to broadcast with the General Electric stereo system.  This was later adopted as the standard for FM stereo broadcasting in the US.

For more historical broadcasting publications, go to American Radio History.

North Adams tower update

As promised in an earlier post, here is an update on the progress at the North Adams tower site for the restoration work on WUPE-FM and WNNI. For those unfamiliar, refer to this post: North Adams Tower Collapse.

A contractor installed a 70-foot wooden utility pole last week.  We ordered new Shively Versa2une FM antennas as replacements for the antennas destroyed when the tower fell last March.  These new antennas are field tunable, which is a nice feature.  The idea is that this pole will be used until the replacement tower is constructed, which is many months away.  After the new tower is up, I would like to keep the pole in place as a backup facility for both stations.

North Adams restoration work
North Adams restoration work

The bucket truck arrived but the driver had a bit of bad news; there is room for only one person in the bucket. The boss pipes up and says “Oh, that’s okay, Paul can go up and run the bucket”

WAT!

Are you sure this is a good idea?
Are you sure this is a good idea?

So anyway, it turns out running a bucket truck is not a huge deal; there is a joy stick of sorts that moves the booms around, up down, sideways, etc. Once you get the feel for it, it is pretty easy and three dimensional movement becomes second nature.  That being said, at 70 feet in the air, everything gets a little wobbly, so it is best not to jerk the controls around.

The antennas were mounted on a 2 inch pipe which was attached to the pole with 1/2 inch threaded rod. We left a little bit of pipe sticking up above the top of the pole to get the FM antennas as high as possible.

Mounting pole to tower
Mounting pole to tower
Mounting pole to tower
Mounting pole to the tower
Some dude in a hang glider checking out the work
Some dude in a hang glider checking out the work

Getting photobombed by some guy in a hang glider is a new experience.  No day is exactly like another in this line of work.

WUPE and WNNI temporary antennas
WUPE-FM and WNNI temporary antennas

The antennas were tuned up once they were up on the pole. We did this with the network analyzer, which made the job very easy. WUPE-FM (top antenna) started using this antenna on Wednesday afternoon (5/7) with greatly increased power output.   This gets the station almost the same coverage area as they had before the tower collapse.  We tested WNNI (bottom antenna) and it all looked good. WNNI is still waiting for a temporary wireless internet feed for program delivery. Once that is established, we will have to do the intermod measurements one more time before they can go on the air.

Here are some pictures of the cleaned-up site:

North Adams, fallen tower removed
North Adams, fallen tower removed
North Adams, fallen tower removed
North Adams, fallen tower removed

The temporary monopole being used by the cell providers:

North Adams temporary cell tower
North Adams temporary cell tower

Basically the pole is ballasted in place by those huge concrete blocks.

WEBE pictures

WEBE is fairly unique in that its antenna is mounted on the side of a 500-foot smoke stack. I took a few pictures last winter:

WEBE Main antenna
WEBE Main antenna

This is a close-up of the Antenna:

WEBE main antenna, Shively 6 bay half wave spaced
WEBE main antenna, Shively 6 bay half wave spaced, ERP 50 KW

Here is an even closer view from a different angle:

WEBE main antenna, courtesy of NECRAT
WEBE main antenna, courtesy of NECRAT

From this angle, one can see the mounting brackets and the wire mesh reflector installed on the smoke stack.  From the first picture, one can see that the 400 MW PSEG coal fired power plant puts out a lot of combustion products when on line.  Combustion is an exothermic chemical reaction that looks like this:

Hydrocarbon Fuel + Oxidizer + Nitrogen  → Heat + CO2 + H2O + NOx

Included in this are any trace elements that are found naturally in the coal that is being burned.  These include things like Mercury, Nickel, Uranium, et cetera.  These trace elements can concentrate around the smoke stack because they fall out of the particulate quickly and these plants burn a lot of coal.  The above picture was taken on a very cold day, most of what is coming out of the smoke stack is steam.

The issue for the radio station is when the particulate matter accumulates on the antenna, effectively shorting it out.  The solution was to place the RADOMES around the elements and then constantly purge the RADOMES with nitrogen.  Thus, this liquid N2 tank is vital for the operation of the radio station:

Liquid Nitrogen Tank
Liquid Nitrogen Tank

Each element of the antenna has a small hole in the feed line. N2 is fed continuously into the transmission line at a pressure of about 1.5 inches water column which then purges the RADOMES keeping any combustion products out of the RADOMES.  The N2 tank needs to be changed out every 18-21 days and weights over 650 pounds when full.

ATT Long Lines Site, Rock City NY

Another one of those former ATT Long Lines sites has been re-purposed. This site was known as Rock City and as the name suggests, it is a fairly remote location. These locations were chosen by ATT to facilitate microwave relay between cities.  Some of the more remote rural locations are so far off the beaten path that they do not make good wireless carrier sites today.  Such is the case here, there simply are not enough people around to turn this into a profitable cell site.

Former ATT long lines site, Rock City NY
Former ATT long lines site, Rock City, NY

This site is useful in other ways, the local township purchased it and has put it to use for E911 dispatch and other uses such as WKZE translator W290BZ.

Former ATT long lines Western Electric Tower, Rock City NY
Former ATT long lines Western Electric Tower, Rock City, NY

The tower is less than 200 feet tall, therefore it is no longer painted or lit. These old Western Electric towers were really built. Under that peeling paint, the galvanizing is still in near-perfect condition. The tower dates from 1968.

Former ATT tower, Rock CIty NY
Former ATT tower, Rock City, NY

The Western Electric KS-15676 microwave antennas and waveguides have been removed. The top platform is quite large, one could build a house up there. The W290BZ antenna is the cross-polarized LPA attached to the center pole which is barely visible.

Former ATT long lines site, Rock City NY.  The big empty.
Former ATT long lines site, Rock City, NY. The big empty.

This room held the switch gear and TD-3 microwave radios.

Former ATT site, Rock City NY 100 KW generator
Former ATT site, Rock City, NY 100 KW generator

The original General Motors 100 KW diesel generator. The fuel tank was removed before the site was transferred from ATT to the new owners.  If reconnected to a fuel supply and the block heater turned on, I’d bet this unit would start and run.

ATT Rock City NY generator, Detroit Diesel straight six engine
ATT Rock City, NY generator Detroit Diesel straight six engine
ATT Rock City NY fuel tank cathodic projection unit.
ATT Rock City, NY fuel tank cathodic projection unit.

The tank had a Cathodic protection unit installed, which ran a small DC current through the tank to keep it from rusting.

The original visitor’s log book is still there, showing every ATT person who visited the site from 1968 until it was decommissioned in 1994.  This site was unmanned and remotely monitored and controlled from somewhere else.  Maintenance personnel showed up at regular intervals or to fix specific problems.

Like many of its rural counterparts, this site sits mostly empty since the microwave equipment was removed in the early 1990s.  This one seems to be well taken care of, others are in terrible shape.