Greetings from the Roxborough tower farm, a place with roots. It is slightly northwest of Philadelphia, PA, and is home to many TV and FM stations. The public road that cuts through the tower farm is called Domino Lane because if one tower falls, they all fall. A comforting thought to those that live in the vicinity I am sure.
The reason for the visit; this rather nice GatesAir FLX20 transmitter:
I must admit, I am growing rather fond of these transmitters. This unit is being installed because the station had to move from its old site, just down the hill. The tower owner is taking down the tower and building due to the age of the tower. Thus, it was moved into the KYW-TV building. If Wikipedia is to be believed, KYW-TV is the oldest TV station in Philadelphia, signing on in 1932.
The site is still being built as we were installing this transmitter. These days, the electricians are having supply chain problems like everyone else. There were delays getting the large electrical panel board and other necessary things for the build-out.
Overall, the installation went well. This system is using flexible hoses for the coolant loop. We have installed two of these liquid-cooled transmitters with 1 1/2 copper pipe. These days, copper pipe is expensive, so most are opting for flexible hose installation.
Topping off the pump station after 50/50 fillup. After the initial system fillup, it takes a while for all of the dissolved air to come out of the Heat Transfer Fluid (HTF). The extra steps with a liquid-cooled system are worth it, especially if the station is running HD. With the HD carrier on, the transmitter efficiency is 54% AC to RF. With a TPO of around 15 KW, that is a whole lot of heat that needs to be dissipated during operation. It is much cheaper to pipe the heat outside to a heat exchanger than to use several tons of AC to remove it from the room.
Overall, this was a fun project.
5 thoughts on “FLX20KFAX50K+HD”
Guess they had a sense of humor naming the road.
Good looking install!
Thank You, Brian!
When WEBE was combined with WEZN I had Gates air make us two
FLX20’s out of the single FLX40 which was installed by you Paul in Bridgeport back a few years ago.
I remember putting that in, Ed. How is the new site? I’d like to see it at some point.
Hi Paul sure the next time you find yourself in the area call me I think you have my number we can meet i will show you the site. If i can post pictures here I will take a few pictures also.