Continental Shortwave Transmitters

I started my radio career working in HF radio, albeit somewhat different than broadcasting.   I enjoy the long-distance aspect of HF communications and there is something about the high-power shortwave (HF) rigs that interest me. This is a video of a Continental 418E HF transmitter. The carrier power is 100 KW capable of 100% modulation, which means the peak output power is 400 KW. This particular model has a solid-state modulator, which is in the cage where the guy is walking around. From the video, it would appear they had several blown fuses in the modulator section. The fuses protect the individual IGBTs in the modulator.

This is an older transmitter that is getting upgraded to a 418F. The heavy cable is the connection between the solid-state modulator and the RF final section. Depending on modulation levels, it carries around 33 KV.

From the Continental Electronics website that details the SSM unit:

The modulator consists of 48 series connected modules which are switched on or off to provide the high voltage DC and the superimposed high level audio voltage. The switching is accomplished with Insulated Gate Bipolar Transistors (IGBT). A low pass filter follows the series connected modules which removes the switching signals and allows the DC and audio signals to pass to the RF amplifier. Because each of the modules is either in full conduction with very low loss, or turned off, again with very low loss, the overall modulator efficiency is in excess of 97%.

A full description of the SSM is on the Continental Electronics SSM website. It is an interesting read, including the description of the 12-phase transformer setup.

Finally, a video of the VOA transmitter site in Greenville, NC.

This is part 4 of 5, if one wanted to, one could click through to Youtube and watch the rest of them. The VOA stuff is, as the transmitter engineer notes, 1950s technology. No solid state modulators in these rigs. Those are some old transmitters, still in service and likely to remain that way until the VOA closes that site down, at some point in the future.

Like their FM counterparts, Continental HF transmitters are the gold standard when it comes to high-power tube transmitters. Sadly, they no longer make transmitters for Standard Broadcast (AM MW).

The K9AY receiving loop antenna

Not to take anything away from Gary Breed, K9AY, who makes and sells these things under the corporate name AYTechnologies, I decided to make my own K9AY antenna system and controller.  Basically, after looking at the currently available commercial version, I figured I could make a better unit for less money and be happy.

The basis for the K9AY antenna is that it has a steerable null.  The gain around the antenna is close to unity, except for the terminated side of the loop, which has a deep null.  This can be switched around using a combination of relays that change the loops and termination.  This comes in very handy for MW and SW listening when co-channel stations can create annoying interference and heterodynes.  I have had good success pulling many stations out of the muck, especially in the AM band using this antenna.

This antenna requires a good ground to work against.  For optimum installations, I would recommend placing two radials under each side of the loops.  This will keep the ground conductivity below the antenna fairly constant, thus the value of Rterm will remain consistent for each band.

My other idea is to add a preamp right at the antenna to overcome transmission line loss and the loss from a 4 port passive receiver coupler.  Something around 10 dB, low noise (obviously), low parts count, and rugged.  I decided that a Norton preamp was a good design, with only one active device, a common 2N5109 BJT.  Most of the time, this preamp is switched off and out of the circuit.  There have been several occasions, however, where an extra 10 dB made the difference between no copy and good copy.

This is the schematic of the relay board and preamp combined:

K9AY antenna controller with preamp
K9AY antenna controller with preamp

The parts list is as follows:

SymbolPartSymbolPart
C1 – C5Ceramic 0.1 uf capacitorR12 Kohm ¼ watt
FB-1Ferrite bead, Amidon FB-43-101R28.2 Kohm ¼ watt
K1 – K3Omron G6K-2F-Y small signal relayR3100 ohm ¼ watt
L122 uH ¼ wattR451 ohm ¼ watt
L2100 uH ¼ wattT-19:1 balun
Q12N5109 w/heat sinkT-2Norton feedback trans

The 2N5109 transistor is a CATV unit and it has a 50 input and output, that reduces the number of impedance transformers required. The value of Rterm is determined by which band one wants to operate on.  I used Omron G6K series low signal relays.  Again, because this is a receive only antenna, those relays will work well.

Terminal board connections, TB1:

TerminalUse
1SW loop
2SE loop
3NW loop
4NE loop

Wire loops go between Terminals 1-4 and 2-3.

Control terminal board connections, TB2:

TerminalUse
1Preamp power
2Rterm
3Rterm ground
4Ground
5Relay 2
6Relay 3

To create a low noise preamp, I decided to use surface mount devices and to try and make all the traces as close to 50 ohm impedance as possible.  I created this SMT-printed circuit board:

SMT K9AY board, not to scale
SMT K9AY board, not to scale

From this, I ordered 6 boards from PCB express:

K9AY PCB
K9AY PCB

This is the board with all passive components installed:

K9AY loop antenna control board partial
K9AY loop antenna control board partial

This is the board completed:

K9AY antenna control board completed
K9AY antenna control board completed

My current K9AY is an amalgamation of parts removed from various equipment.  The relays are large, 12 VDC units which do not have the best contacts.  It works well enough, but I’d love to get one of these units into the control box at the base of the antenna.  Unfortunately, my antenna field is still in about 18 inches of snow, so it will have to wait until some of the snow melts off.

I would position this antenna as far away from transmit antennas as possible to avoid overloading the preamp and or causing problems with the switching relays.  For the average amateur set up, 75 to 100 feet separation should be more than enough.

ABC turns to HF during tropical Cyclone

Super Tropical Cyclone Yasi, a category 5 storm, came ashore this morning between Cairns (pronounced Cans) and Townsville, Queensland around midnight Thursday (9 am Wednesday, NY time).

Tropical Cyclone Yasi, February 2, 2011
Tropical Cyclone Yasi, February 2, 2011

Radio Australia carried Australian Broadcasting Company (ABC) Queensland coverage of the storm, which was extraordinary.  Spot coverage, emergency information, sheltering information, updates, and calls from listeners in the midst of the storm.  Some of it is pretty intense.  One fellow, John, out in the country all by himself in the height of the storm sounded somewhat forlorn, I hope he makes it.

Due to the size of the storm, widespread power outages are expected and may last for weeks or months.  As a part of this, there are numerous outages and potential outages in their AM and FM broadcasting chain.  To that end, ABC has two shortwave frequencies available for their Queensland service; daytime (8 am to 8:30 pm local time, 2100 – 0830 GMT) on 9710 KHz and night time (8:30 pm to 8 am local, 0830 – 2100 GMT)  is 6080 KHz.

Once again, HF (shortwave) radio gets the job done when local stations, cell towers, and internet connections to dead.  Sometimes it is the low-tech answer.

Last Radio Playing

Sounds like some dire prediction, but no, actually it is a good radio show heard on Shortwave, WWCR-2 to be precise.  The show, at least during the weeks that I heard it, consisted of blues and other music that you likely won’t hear anywhere else.  Allan Gray, the host, also often interviews musicians and other persons of note.  I stumbled on this show a few weeks ago while listening to 12,160 KHz on Saturday afternoon. WWCR is touted as “World Wide Christian Radio” and there are many religious shows to be sure.  They also air several secular programs like World of Radio, Golden Age of Radio, DX Partyline and Ask WWCR and Info Wars, and others.

Allan Gray

From reading their schedule, Last Radio Playing can be heard on WWCR-2 Tuesdays at 5 pm est (5,070 KHz), Saturdays and Sundays at 3 pm EST (12,160 KHz), and on WWCR-3 at 8 pm (4,840 KHz).  WWRC is located in Nashville, TN.  They have four Continental 418 HF transmitters with a carrier power of 100 KW each.  WWCR-2 uses an azimuth of 85 degrees true and WWCR-3 uses an azimuth of 40 degrees true, both into Rhombic antennas with 14 dBi gain.

Today the show consisted of Christmas Music, which on the AM wide band receiver, sounded pretty good.  Anyway, if you are so inclined, tune in and take a listen.