This is the second Gates Air FAX-10 that I have installed. This one is in the shipping container transmitter site from the previous post of the same name. In this case, we dispensed with the equipment rack that came with the transmitter and installed it in a standard Middle Atlantic rack. The Harris rack configuration wastes a lot of space and since space is at a premium, we decided to do it our own way.
Gates Air FAX-10 in Middle Atlantic rack
The bottom of the rack has the transmission line dehydrator. The top of the rack has the Dielectric A60000 series 1 5/8 inch coax switch, a Tunwall TRC-1 switch controller, and the Burk ARC-16 remote control. I cut the rack panel top to accommodate the coax switch. The racks were removed from an old studio site several years ago and have been in storage since then.
Gates Air FAX-10
The Gates Air FAX-10 transmitter on the air, running a sports-talk format.
Dummy load and Broadcast Electronics FM10B transmitter
View from the other side showing the test load and BE FM10-B transmitter. This transmitter had a problem that I have run into before with BE FM transmitters. The jumper between the exciter and IPA had the wrong phase rotation causing reflected power. I added a foot to its length and that problem disappeared.
I was at a transmitter site a few days ago scrapping a Continental 814-R1 transmitter. I started thinking (always a dangerous thing) about how many of these units I have decommissioned over the years. It turns out, quite a few:
Make/Model
Year new*
Year removed
Station
Disposition
GE BT25A
1948
1994
WPTR
Donated/scrapped
Gates BC5P
1960
2004
WWLO
Donated
Harris MW5A
1982
2000
WLNA
Scrapped
Gates BC1T
1961
2001
WLNA
Donated
Harris FM20H3
1972
2001
WYJB
Scrapped
RCA BT1AR
1960
2001
WROW
Donated
Harris BC1G
1972
2001
WDFL
Abandoned
Harris FM20H3
1971
2005
WHUD
Scrapped
BE FM30A
1988
2005
WHUD
Cannibalized
Harris FM5G
1972
2008
WSPK
Scrapped
Mc Martin BF3.5K
1976
2011
WCTW
Scrapped
RCA BTF-10ES
1978
2011
WRKI
Scrapped
Gates BC1T
1964
2011
WINE
Scrapped
Continental 315F-R1
1985
2013
WVMT
Donated
Collins 813F
1975
2014
WKXZ
Scrapped
RCA BTA1AR
1965
2014
WCHN
Scrapped
Collins 813F2
1978
2015
WKXZ
Scrapped
Collins 830D-1A
1968
2014
WKXZ
Scrapped
Harris FM20H3
1972
2013
WYJB
Scrapped
Harris BC5HA
1973
2013
WROW
Scrapped
Harris FM10H
1971
2013
WMHT-FM
Scrapped
Harris FM2.5H3
1973
2015
WEXT
Scrapped
Mc Martin BF3.5K
1972
2014
WSRK
Scrapped
CCA FM5000G
1980
2015
WTBD
Scrapped
RCA BTF1E
1972
2016
WZOZ
Scrapped
QEI 695T3.5
1996
2015
WBPM
Scrapped
QEI 695T5
1996
2015
WBPM
Scrapped
Harris HT3.5
1997
2015
WUPE-FM
Scrapped
Harris Z5CD
1997
2015
WXPK
Cannibalized
Energy Onix SSA1000
2000
2015
WDHI
Cannibalized
Harris MW1
1982
2016
WPUT
Abandoned
Mc Martin BF1K
1982
2016
WSUL
Scrapped
Mc Martin BF3.5K
1982
2016
WSUL
Scrapped
Continental 814R1
1980
2016
WDBY
Scrapped
Broadcast Electronics FM35A
1986
2017
WEBE
Cannibalized
CCA FM-1000D8
1973
2018
WDLA
Scrapped
Collins 828E
1978
2018
WSYB
Scrapped
Gates BC-1H
1971
2018
WHUC
Scrapped
Gates BC-1J
1954
2019
WBEC
Scrapped
Gates BC250GY
1969
2019
WSBS
Scrapped
Nautel V-7.5
2009
2021
WSPK
Cannibalized
Nautel V-10
2007
2023
WHUD
Cannibalized
Nautel V-10
2007
2023
WHUD
Cannibalized
Harris FM1H3
1970
2024
WBEC-FM
Scrapped
*In some cases the “Year New” is a guess based on when the station went on the air. Before you write me and say “But model XYZ transmitter wasn’t made until 19XX, I did not look at every nameplate and write all the information down as I did this.
Like everything else, there is a process to this.
RCA BTA-10U AM transmitter
First, if the transmitter was made before 1978, the possibility of PCB capacitors and transformers exists. In the case of the GE BT25A, massive amounts of PCBs needed to be disposed of properly. According to current federal laws, ownership of PCBs and PCB-contaminated items cannot be transferred. Thus, the transformer casings were cleaned and taken to Buffalo to be buried in a PCB-certified landfill. Otherwise, most other transmitters, such as the RCA BTA-10, may have a few PCB capacitors and perhaps the modulation transformer. Those items can be disposed of by calling an authorized environmental disposal company like Clean Harbors.
The rest of the transmitter is stripped of any useful parts. Things like vacuum variable capacitors, rectifier stacks, blower motors (if they are in good condition), HV power supply contactors, unique tuning parts, whole control and metering boards, tube sockets, etc.
The remaining carcass is then disassembled and hauled off. I have a guy that will do this for relatively little money. He takes the transmitter back to his warehouse cuts it up, sorts the various metals out, and then takes it to the scrap yard. This includes cutting all the windings off of transformers and power supply chokes, sorting out the brass and copper tuning parts, etc. Thus, most of the transmitter is recycled. Things like vacuum tubes, circuit boards, and other plastic parts are disposed of as e-waste.
It has been a year and a half since the tower collapse in North Adams, Massachusetts. Since that time, WUPE-FM (Gamma Broadcasting), WNNI, and W266AW (New England Public Radio) have been operating with STAs at lower than licensed power. We have completed the installation of the combined antenna, filters, and combiners and now all stations are back to full power. Here are a few pictures of the transmitter room:
WUPE-FM and WNNI transmitter racks, North Adams, MA
WUPE-FM (left-hand rack) is using a Crown FM-2000 transmitter, loafing along at 1,060 watts. WNNI (right-hand rack) is using a Gates Air Flexiva 2 running at 1,650 watts. Those stations are combined with a Shively Combiner:
Shively 2-way star junction combiner
We are still doing some grounding and neatening work behind the racks:
Behind racks
The Shively versa tune antennas that were mounted to the wooden utility pole as emergency antennas will be retained as backup antennas for both stations.
Transmitters for WUPE, WNNI, and W266AW
We share the room with Access Plus, which is a wireless internet service provider in western Massachusetts. Their stuff is in the open-frame racks to the right of WNNI.
Another view:
Transmitter racks for WUPE-FM, WNNI and W266AW
TL;DR: Tower collapses, and the facility is rebuilt better than before.
After one of our clients had an FM station go off the air over the weekend, I investigated and found this:
Transformer meltdown
Looks like something one might find in the reactor room at Chernobyl or Fukushima.
Transformer melted down
This is at one of those sites with three phase open delta power. Needless to say, the transformer is toast, perhaps the entire transmitter too. This will be another fun transmitter-scrapping project. I was thinking about this; over the last five years, I have scrapped at least ten to fifteen old tube transmitters. The old tube types are going away fast, as are those that can still work on them.