The Gates Air FAX-10, Numero Dos

This is the second Gates Air FAX-10 that I have installed. This one is in the shipping container transmitter site from the previous post of the same name.  In this case, we dispensed with the equipment rack that came with the transmitter and installed it in a standard Middle Atlantic rack.   The Harris rack configuration wastes a lot of space and since space is at a premium, we decided to do it our own way.

Gates Air FAX-10 in Middle Atlantic rack
Gates Air FAX-10 in Middle Atlantic rack

The bottom of the rack has the transmission line dehydrator. The top of the rack has the Dielectric A60000 series 1 5/8 inch coax switch, a Tunwall TRC-1 switch controller, and the Burk ARC-16 remote control.  I cut the rack panel top to accommodate the coax switch.  The racks were removed from an old studio site several years ago and have been in storage since then.

Gates Air FAX-10
Gates Air FAX-10

The Gates Air FAX-10 transmitter on the air, running a sports-talk format.

Dummy load and Broadcast Electronics FM10B transmitter
Dummy load and Broadcast Electronics FM10B transmitter

View from the other side showing the test load and BE FM10-B transmitter.  This transmitter had a problem that I have run into before with BE FM transmitters.  The jumper between the exciter and IPA had the wrong phase rotation causing reflected power.  I added a foot to its length and that problem disappeared.

Decommissioning transmitters

I was at a transmitter site a few days ago scrapping a Continental 814-R1 transmitter. I started thinking (always a dangerous thing) about how many of these units I have decommissioned over the years.  It turns out, quite a few:

Make/ModelYear new*Year removedStationDisposition
GE BT25A19481994WPTRDonated/scrapped
Gates BC5P19602004WWLODonated
Harris MW5A19822000WLNAScrapped
Gates BC1T19612001WLNADonated
Harris FM20H319722001WYJBScrapped
RCA BT1AR19602001WROWDonated
Harris BC1G19722001WDFLAbandoned
Harris FM20H319712005WHUDScrapped
BE FM30A19882005WHUDCannibalized
Harris FM5G19722008WSPKScrapped
Mc Martin BF3.5K19762011WCTWScrapped
RCA BTF-10ES19782011WRKIScrapped
Gates BC1T19642011WINEScrapped
Continental 315F-R119852013WVMTDonated
Collins 813F19752014WKXZScrapped
RCA BTA1AR19652014WCHNScrapped
Collins 813F219782015WKXZScrapped
Collins 830D-1A19682014WKXZScrapped
Harris FM20H319722013WYJBScrapped
Harris BC5HA19732013WROWScrapped
Harris FM10H19712013WMHT-FMScrapped
Harris FM2.5H319732015WEXTScrapped
Mc Martin BF3.5K19722014WSRKScrapped
CCA FM5000G19802015WTBDScrapped
RCA BTF1E19722016WZOZScrapped
QEI 695T3.519962015WBPMScrapped
QEI 695T519962015WBPMScrapped
Harris HT3.519972015WUPE-FMScrapped
Harris Z5CD19972015WXPKCannibalized
Energy Onix SSA100020002015WDHICannibalized
Harris MW119822016WPUTAbandoned
Mc Martin BF1K19822016WSULScrapped
Mc Martin BF3.5K19822016WSULScrapped
Continental 814R119802016WDBYScrapped
Broadcast Electronics FM35A19862017WEBECannibalized
CCA FM-1000D819732018WDLAScrapped
Collins 828E19782018WSYBScrapped
Gates BC-1H19712018WHUCScrapped
Gates BC-1J19542019WBECScrapped
Gates BC250GY19692019WSBSScrapped
Nautel V-7.520092021WSPKCannibalized
Nautel V-1020072023WHUDCannibalized
Nautel V-1020072023WHUDCannibalized
Harris FM1H319702024WBEC-FMScrapped

*In some cases the “Year New” is a guess based on when the station went on the air.  Before you write me and say “But model XYZ transmitter wasn’t made until 19XX, I did not look at every nameplate and write all the information down as I did this.

Like everything else, there is a process to this.

RCA BTA-10U AM transmitter
RCA BTA-10U AM transmitter

First, if the transmitter was made before 1978, the possibility of PCB capacitors and transformers exists. In the case of the GE BT25A, massive amounts of PCBs needed to be disposed of properly. According to current federal laws, ownership of PCBs and PCB-contaminated items cannot be transferred. Thus, the transformer casings were cleaned and taken to Buffalo to be buried in a PCB-certified landfill.   Otherwise, most other transmitters, such as the RCA BTA-10, may have a few PCB capacitors and perhaps the modulation transformer.  Those items can be disposed of by calling an authorized environmental disposal company like Clean Harbors.

The rest of the transmitter is stripped of any useful parts.  Things like vacuum variable capacitors, rectifier stacks, blower motors (if they are in good condition), HV power supply contactors, unique tuning parts, whole control and metering boards, tube sockets, etc.

The remaining carcass is then disassembled and hauled off.  I have a guy that will do this for relatively little money.  He takes the transmitter back to his warehouse cuts it up, sorts the various metals out, and then takes it to the scrap yard.  This includes cutting all the windings off of transformers and power supply chokes, sorting out the brass and copper tuning parts, etc. Thus, most of the transmitter is recycled. Things like vacuum tubes, circuit boards, and other plastic parts are disposed of as e-waste.

North Adams tower update III

And final.

It has been a year and a half since the tower collapse in North Adams, Massachusetts.  Since that time, WUPE-FM (Gamma Broadcasting), WNNI, and W266AW (New England Public Radio) have been operating with STAs at lower than licensed power.   We have completed the installation of the combined antenna, filters, and combiners and now all stations are back to full power.  Here are a few pictures of the transmitter room:

WUPE-FM and WNNI transmitter racks, North Adams, MA
WUPE-FM and WNNI transmitter racks, North Adams, MA

WUPE-FM (left-hand rack) is using a Crown FM-2000 transmitter, loafing along at 1,060 watts. WNNI (right-hand rack) is using a Gates Air Flexiva 2 running at 1,650 watts. Those stations are combined with a Shively Combiner:

Shively combiner
Shively 2-way star junction combiner

We are still doing some grounding and neatening work behind the racks:

Behind racks
Behind racks

The Shively versa tune antennas that were mounted to the wooden utility pole as emergency antennas will be retained as backup antennas for both stations.

Transmitters for WUPE, WNNI and W266AW
Transmitters for WUPE, WNNI, and W266AW

We share the room with Access Plus, which is a wireless internet service provider in western Massachusetts. Their stuff is in the open-frame racks to the right of WNNI.

Another view:

Transmitter racks for WUPE-FM, WNNI and W266AW
Transmitter racks for WUPE-FM, WNNI and W266AW

TL;DR: Tower collapses, and the facility is rebuilt better than before.

Meltdown

After one of our clients had an FM station go off the air over the weekend, I investigated and found this:

Transformer melt down
Transformer meltdown

Looks like something one might find in the reactor room at Chernobyl or Fukushima.

Transformer melted down
Transformer melted down

This is at one of those sites with three phase open delta power.  Needless to say, the transformer is toast, perhaps the entire transmitter too.  This will be another fun transmitter-scrapping project.  I was thinking about this; over the last five years, I have scrapped at least ten to fifteen old tube transmitters.  The old tube types are going away fast, as are those that can still work on them.