Material safety at Transmitter Sites

Recently, while working at a transmitter site built in the early 1940’s I noticed some fluorescent lights were out. Upon closer examination, I noticed that the bi-pin holder on one side of the bulb was damaged. This led to the removal of the fixture for repair, discovering these devices:

General Electric PCB Fluorescent lamp ballast

As this was made in Schenectady, NY, it is almost certainly original to the building. According to the EPA website, each one of these ballasts contains a capacitor with 3-4 ounces of PCB. There were 16 total fixtures, each with one ballast. The ballasts were removed and the fluorescent lamps were replaced with T8 120 Volt LED units. Any defective bi-pin lamp holders were replaced at the same time.

The danger posed by PCBs is minimal unless they leak or there is a fire. Partially burned PCB results in the production of dioxins, which are really bad. The old GE ballasts were properly disposed of.

The PCB capacitors and transformers were removed from the site many years ago. Other things that might have PCBs; are caulking and window glazing compounds.

That made me think; what else is around here? Several things came to mind.

Fluorescent bulbs waiting for disposal

The fluorescent bulbs themselves contain a small amount of mercury. This is not a problem unless the bulb breaks. If the bulb does break, the EPA recommends leaving the room for 15-20 minutes. Then carefully clean up the broken glass and place it in a plastic bag. Smaller particles can be cleaned up with the sticky side of masking tape or duct tape. Do not use a regular vacuum to clean up the broken glass, this will spray mercury around the room.

The fluorescent bulbs should be disposed of as hazardous waste.

Hot water pipes with lagging (insulation)

Asbestos lagging on the hot water/heating pipes. As long as the lagging is intact, there is no problem. All of the pipe lagging in this building is intact and in good shape. With asbestos, the problems start when things are disturbed. Any type of work on those pipes will require a mitigation plan. Something to keep in mind if there are any building modifications being planned.

If old-style pipe lagging like this is falling off or has been partially removed, it is best to have an asbestos survey done. Newer style lagging will be either closed cell foam, open cell foam, or fiberglass insulation with a cardboard cover.

Other things that can have asbestos are floor tiles and siding.

Halon fire supression system

The halon fire suppression system can be hazardous if one is in the building when it discharges. Of course, fire itself is also a hazard. It is something to be aware of if the alarm goes off.

Peeling paint

Since this building was constructed way before 1978, lead paint is likely on the walls. Not a huge problem unless it is chipping off and you accidentally eat the lead paint chips or inhale pulverized lead paint dust. To clean these up, use a vacuum cleaner with a HEPA filter. Alternatively, wear a HEPA filter and use a dustpan and brush. Do not use a regular vacuum cleaner.

If building modification work is being done in areas that may contain lead paint, a properly certified lead paint mitigation contractor should be hired to remove the hazardous material.

None of these situations pose a direct safety threat, however, one should be aware of these potential issues in their work environment.

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2 thoughts on “Material safety at Transmitter Sites”

  1. Waaayy back in ’71-’72 I worked in building maintenance at Idaho Power for my summer job. Had something that looked like a wet-dry vac but it chopped florescent light bulbs into small bits. Had a telescoping tube on top you pulled up over the tube then you hit the switch and hope it didn’t spew glass everywhere. Mask, gloves, and eye protection worn. Must have reduced a 100 florescent tubes a week at that office building into a couple trash bags.
    Present job (mostly retired) we put the occasional ballast into the trash. Lighting contractor picks up the old tubes. Still don’t know why they didn’t go LED but put in electronic ballasts and T8 florescent bulbs.

  2. Another source of asbestos is glue. Old glue contained it. We did a studio renovation at Dean College/WGAO. We figured the wall tiles/sound proofing would be asbestos. The contractor determined it was just dry fiber, however the clue on the floor tiles did test positive. So we had to go through Asbestos abatement in the station. (And I was so glad when I found the forced air shield around the transmitter rack had a hole punctured in it!)

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