TV transmitters – Engineering Radio

All About the 7/16 DIN connector

These connectors appear on the backs of various FM and lower-power TV transmitters. I thought it would be interesting to explore them a little bit.

First, according to Wikipedia, DIN is an abbreviation for Deutsches Institut für Normung. If you enjoy a lager or two then squint at that name you might see The German Institute for Standardization. 7 is the size of the inner conductor contact in mm and 16 is the size of the inside diameter in mm of the outer conductor. The thread is 29 x 1.5 mm.

From what I can find, the connector was originally developed for the German Military, which needed a rugged, efficient connector that was easy to install properly.

This style of connector is very popular with cellular antenna manufacturers due to its relatively high power handling capability and excellent passive intermodulation performance.

According to Amphenol, their 7/16 DIN connectors have the power handling capability of 3000 watts/1 GHz @ 25C (77F). That is a fairly low temperature. They give the working voltage as 500 V RMS continuous, which is 5000 watts at 50 ohms impedance. That, of course, assumes a 1:1 match, which is never the case. The connector is probably safe to ~2 KW in normal operating conditions for VHF and UHF TV operation.

Amphenol 7/16 plug for LMR-400 and Belden 9913

Also, keep in mind that RG-8, RG-213, RG-214, LMR-400, and Belden 9913 look similar but they use different connectors because the inner conductor of the latter two is larger than RG-8, RG-213, or RG-214. This happened on a project recently. It came time to crimp the pin on the center conductor and, oh no! The pin was too small!

A properly installed connector will be outdoor water-resistant in most weather conditions.

Another LPTV install

We recently put an LPTV on the air in Brookfield, Connecticut. WXGN-LD signed on on Friday, September 6th.

This is UHF station with a 15 KW ERP (the limit for LPTV). This station has an elliptically polarized antenna with 4.5 KW in the vertical polarization.

The transmitter is made by a Spanish company called TRedess

TRedess 4th series 4 amplifier UHF transmitter capable of 3 KW on ATSC 1.0

Dielectric six-pole full-service mask filter

This has been installed in a former Sprint cell building. The wire ladders are left over from them. Still, it makes a convenient place for the mask filter, which is up and out of the way.

I also swept the antenna and filter.

This station is associated with these folks: XGN Network LLC

There is a place on Earth called Meddybemps

I might not know that if I hadn’t been there installing a TV transmitter. We installed this GatesAir VAXTE-2 for Maine Public Broadcasting’s WMED-DT.

GatesAir VAXTE-2, WMED-DT Meddybemps, Maine

After the old Harris Platnum transmitter was turned off, the client got a call from the cable company across the border in New Brunswick. Apparently, they take the off-air signal for their cable feed of PBS in New Brunswick.

We also installed a VAXTE-6 at Mars Hill for WMEM-DT.

GatesAir VAXTE-6, WMEM-DT, Mars Hill, Maine

I was reading through the SBE 2023 salary survey and noticed that those engineers who work in Radio and TV make more money than those who do just radio. My experience is that TV is more technically challenging because there are many more building blocks that go into the end product. ATSC has several layers of complexity starting with video and audio codecs. Then there are various transport methods, PSIP (Program information) tables, aspect ratios, degrees of definition, video and audio bit rate considerations, and muxing, which occur before the Transport Stream gets to the exciter.

DTV ATSC 1 modulation analysis; 8VSB eye pattern

One thing I will note, TV is acronym-heavy. There are many combinations of letters and abbreviations. I can work on a list of things that I have learned, but one of the most important measurements for the quality of the over-the-air signal is MER, which stands for Modulation Error Ratio. MER is measured in decibels and low MER usually indicates some distortion problem.

Once the program material hits the exciter, the process is similar but there are a few noted differences. TV transmissions are 6 MHz wide vs. 200 KHz for standard FM. In order to minimize distortion, the signal needs to be precorrected by the exciter for linearity. HD Radio does the same thing to a degree. High-band VHF and UHF stations tend to use slot antennas. These are high-gain broad-banded systems that are generally very simple. The FCC stipulates that spectrum mask filters be used to limit out-of-channel emissions. During the installation process, the filters must be measured and proofed to comply. In addition, the harmonics need to be measured down to -120 dBm because most of them fall in the wireless data and mobile phone spectrum and we know how those folks can be.

Like other segments of the broadcast engineering profession; TV is struggling to find competent technical staff, so if you are willing to learn new things, consider doing some work in television.

Mars Hill also has many of these giant things:

I’ve never seen one up close, and I will say they do make a fair bit of noise when it is windy. I also noticed that air density makes a difference in the noise levels. When it is cooler or more humid, the noise level goes up. There are twenty-eight 1.5 MW GE wind turbines that generate enough electricity to power 18,000 average homes annually. Maine has several wind turbine farms in various parts of the state. I believe Mars Hill was the first, completed in 2006.