Somewhere in Utah, a phone company is missing it’s microwave site…

I followed this link to this site called “SurvivalRealty.com” and saw this article about what looks to be a former ATT microwave relay site in Utah turned into a residence.  The site is much smaller than the former ATT site in Kingston that I profiled in this post.   Still, that is a Western Electric tower and those are KS-15676 antennas.

Former ATT microwave site turned into a residence
Former ATT microwave site turned into a residence

If I were that guy, I’d take those antennas down a scrap them.  Looks like the waveguides are already gone.  I might have tried to put some windows in while I was renovating it.  It would drive me crazy to live in a house without any windows.  I guess if one were waiting for the big one, windows might not be a desired feature of a survival bunker.

I wouldn’t really call it a “communications bunker” though.  I’ve been in communications bunkers, they are mostly underground and are much more robust than that building.  Still, it is built better than an ordinary commercial building or a regular house.   It would take a special person to live out in the middle of nowhere like that.

Working with Tower Companies

Almost all radio stations use a tower of some sort to support their transmitting antennas.  These towers need maintenance from time to time and only qualified people should perform maintenance on towers.  Hence, the tower company is formed.

405 foot guyed tower with ERI FM antennas
405 foot guyed tower with ERI FM antennas

Over my years of experience, I have dealt with many different tower companies, from one-man operations to big corporations that have multiple crews out in the field on any given day.  I have discovered that not all tower companies are created equal.  Not only do tower climbers need to be in good physical shape and be trained correctly in all tower climbing safety procedures,  they also need to be good mechanics so they can actually repair things on the tower.   Climbing a 470-foot tower to repair a strobe light is all well and good.  Once the climber gets to the strobe light, he needs to be able to disassemble it without dropping parts or breaking things, troubleshoot if needed, install new parts, and re-assemble the unit, again without dropping or breaking anything.

Applying RF connectors, installing an FM antenna or STL antenna, and repairing light fixtures or conduit all require some amount of manual dexterity and concentration.  Assembling high-powered antennas requires close attention to detail.  Any pinched O rings, cross-threaded bolts, bent bullets, and the antenna will have problems, likely at the worst possible time.

The sign of a bad tower company is if its climbers cannot carry out those tasks with one or at most two climbs.  I have a situation on a tower where our FM station is a tenant.  The tower has a strobe light failure near the top of the tower where our FM antenna is located.  They have climbed the tower no less than four times to repair this, and it is still not fixed yet.  Each time they climb, the station has to reduce power to protect the tower climbers from excessive RF exposure.  Each climb it takes them several hours longer than anticipated to finish their work.

A good rule of thumb, If the defective part cannot be fixed in the first two climbs, then the entire strobe unit should be replaced on the third climb.  Even though the strobe units are expensive, by the time they get done paying for all this tower work, they could have bought two new strobes.  Today will be the fifth climb and there is no guarantee that it will be fixed.

I advised the tower owner that they should be looking around for another tower company because these guys aren’t exactly setting the world on fire.

Cold War Relic, ATT long lines microwave site Kingston, NY

Once upon a time, in the not-too-distant past, all long-distance communication in the US was handled by one company, AT&T. There was no other company that could transmit data over medium to long distances. The breadth and scope of their communications network are not understood by most people these days. Most people know that AT&T handled long-distance telephone calls for the Bell Telephone System until the Bell breakup in 1984. However, AT&T did a lot more than long-distance phone.

For example, if you watched the network news or network TV show anytime before 1980, it was likely brought to you via AT&T microwave system, known as AT&T long lines. Listen to the news on the radio, same deal. Before the widespread use of communication satellites and fiber optics, the AT&T microwave relay network was the only way to get various types of electronic media signals from one place to another.

Beginning in the late 1980s, competing local and long-distance telephone companies began installing fiber optic cables between company offices. That coupled with the increased use of satellite systems for mass media video and audio delivery services made the huge AT&T microwave network obsolete. Some of the old microwave sites that are located in downtown areas have been reused by local phone companies and cell phone providers. Many of the rural sites now sit empty.

ATT long lines microwave site with towers
ATT long lines microwave site with towers

This is the former AT&T microwave relay site located near Kingston, NY. It is now owned by American Tower, Inc. There are two towers behind the building, only the tower on the right has a few active communications antennas on it.  The taller tower is 190 feet tall and was built in 1957.  The shorter tower is 120 feet tall and was built in 1961.  Both towers and everything on them were made by Western Electric, the same company that manufactured the telephone sets.  Chances are, Western Electric contracted the actual manufacture of equipment out to others, then billed AT&T, their parent company a markup.  Something that would make all MBAs proud.

Western electric 190 foot tower, built in 1957
Western electric 190-foot tower, built in 1957

This tower was built in 1957.  The structure and galvanizing are still in excellent condition.

The large antennas you see on the towers are microwave horn antennas. They are no longer in use. Several transmitters and receivers would have been connected to each one of these antennas by use of RF multiplexers. Each microwave transmitter/receiver would have had several data channels. Generally, this was C Band microwave equipment, so it was in the 4, 6,  and 8 GHz frequency range.

Western Electric KS-15676 microwave antenna
Western Electric KS-15676 microwave antenna

All of this telephone traffic was transmitted on digital data channels unencrypted. Many have argued that this allowed the government (most notably the NSA or National Security Agency) to intercept and listen to most domestic long-distance telephone calls within the US. There is a book called Puzzle palace by James Bamford if you are interested in NSA history. It was written more than 20 years ago, so it doesn’t really apply today, but it is an interesting look at what the government was up to.

The building itself is huge, the first floor is 16,000+ square feet and the second floor is 10,000+ square feet. Only about 1000 square feet of this space is actively being used.

I believe this building was built in the late 1940s or early 1950s, just as Kingston was growing into a major IBM manufacturing site. It has remnants of the ATT coaxial-based system that was used prior to microwaves.  The IBM buildings are located a few miles to the southeast of this location, they are another cold war relic for discussion later. The IBM buildings were a major computer research and development site in the 1950s until it closed in 1992. It was assumed that the Soviets had several spy satellites trying to steal secrets from the area, and the IBM facility was a primary nuclear target.

Blast baffle for generator cooling air intake
Blast baffle for generator cooling air intake

The microwave relay site has 12-inch re-enforced concrete walls. The ventilation air intakes have blast baffles to prevent a pressure wave (from a nuclear explosion) from blowing the ventilation equipment off of its mounts.

pnumatic actuator panel, seals all outside openings with steel blast doors
pneumatic actuator panel seals all outside openings with steel blast doors

All of the outside openings were able to be sealed with steal blast deflectors using a pneumatic control panel located in the control room. There was a five-minute timer, presumably to allow the HVAC units to be secured before the doors were closed. They were heavy gauge steel shutters designed to deflect the pressure wave of a nuclear explosion. Since this is an earlier building, it is likely that it is built to a 2 PSI pressure wave spec.  Newer buildings were built to 20 or even 50 PSI.  This microwave relay site would not have withstood a direct hit from a nuclear warhead, especially the higher-yield warheads that came later on.

Water chillers for HVAC system
Water chillers for HVAC system

There were three large water chillers to provide cooling to the HVAC units. Since this was the 1950’s all of the electronic equipment would have had tubes, which would have generated a lot of heat while operating. There were two loops in the HVAC system. The refrigerant loop, which ran between these units and the huge condensers on the second-floor roof, and the chilled water loop which ran between these units and the air handlers located in various parts of the building.

There is a bomb shelter in the basement. I found a couple of olive drab cans of civil defense water laying around. The lights were not working at the bottom of the stairs, so I chose not to go into the bomb shelter itself.

Stairs going down to the bomb shelter
Stairs going down to the bomb shelter

“Okay everybody, the missiles are on their way, so let’s head down these stairs and pray”

There were two diesel generators, one was 325 KW which could run the entire building. The other was a 200 KW which could run the critical building functions. The fuel storage consisted of two 10,000-gallon tanks buried in the ground outside. Each steel fuel tank had a cathodic protection circuit. Basically, a small negative electrical current was passed to the steel tank to keep it from rusting. Apparently, it worked because when the tanks were removed in 2000 after 45 years in the ground, the primer was still on the outside of the tank.

Electrical switch gear, part of power company sub-station
Electrical switch gear, part of power company sub-station

The building has its own power substation. The electricity from the utility company comes off the pole at 13,800 volts and goes to a large step-down transformer on a pad outside. From there 480 volts is fed to this switch panel, where it is routed to motors loads or other step-down transformers within the building.

Frame room floor, equipment removed
Frame room floor, equipment removed

On the main floor, there were rows and rows of wire terminal equipment, microwave transmitters, receivers, and data and RF multiplexers in racks. The room in the above picture is about 10,000 square feet, there is another 6,000 square feet beyond the plastic heat barrier. This microwave gear received and transmitted data from Albany and Germantown to the north; Poughkeepsie, Putnam Valley, Ellenville, and Spring Valley to the south. All of that equipment is gone now, replaced by empty space.

Now the whole place is a little creepy.

There are about 500 copper wire pairs of telephone cables that came into various parts of the building to carry the DS-1 and DS-3 circuits that interfaced with the TELCO office in Kingston.

All in all, this was a serious building, no expense was spared in the construction and equipment outfitting.  The entire building is shielded with copper mesh screens embedded in the concrete walls.  There were redundant systems on top of redundant systems, something that you do not see these days, even in government buildings such as emergency operation centers (EOCs) and 911 call centers.

Tower down

You know it is going to be a bad day when:

a farmer mowing grass took a wrong turn on June 16, KFEQ AM lost a guy wire and eventually one of its four towers came toppling down

From Above Ground Level magazine.

Is hiring the farmer down the road to come and mow the AM field a smart thing to do?  It depends, I suppose, on whether or not your towers will be standing afterward.  Hopefully, the guy had some insurance, if not then the station is basically screwed.  The article did not mention that, although it did state that “The station is weighing its options,” Which does not sound good.

The good news is at least they were doing the maintenance.  Most AM stations these days don’t even bother to mow the fields.  Look at this picture:

Tall grass at an AM transmitter site.  Owner says don't cut it.
Tall grass at an AM transmitter site. Owner says don’t cut it.

It is not that I don’t want the grass cut, I do.  However, I am not going to pay for it out of my own pocket, that is ridiculous.  So, it grows.