Audio Processing

Any radio station’s on air signal is its biggest marketing tool.

What sounds bad:

  • Over use of compression (gain reduction)
  • Over use of high frequency EQ
  • Over “equalization” on all frequencies
  • Over modulation
  • Overly aggressive composite clipping
  • Improper use of FM pre-emphasis
  • Poorly tuned transmitters (tube type)
  • Poorly matched antenna systems (all types)
  • Poor quality audio input
  • Over use of bit reduction on the STL
  • Analog STL’s that are off frequency
  • Playback of bad audio recordings

What sounds good:

  • Moderate use of compression to bring up audio levels for in car listening
  • Using equalization that suites format (e.g. more mid-range for all talk, more bass for urban, etc.)
  • Properly adjusted processor output levels for the correct modulation levels
  • Setting the pre-emphasis correctly
  • Tuning tube type transmitters for minimum distortion
  • Tuning antennas for adequate impedance and bandwidth
  • Making sure that audio input levels are correct, the audio is properly distributed and terminated with the correct impedance
  • Using STLs that have enough throughput that either no bit reduction or minimum bit reduction is used
  • Regularly check analog STL frequencies and re-adjust as necessary
  • Get rid of all bad audio recordings in the automation/playback system. Make sure that new files are from good sources and/or are re-recorded correctly

I took a little road trip between Christmas and New Years (Happy New Year!). I cannot help myself, I ended up tuning around the radio to see what was on. Suffice to say, I found the usual formats and a few locally focused stations. What struck me was the sound of some of the stations. While most sounded acceptable, if not somewhat generic, there were a few that had ear splitting, headache inducing audio. These stations were often over modulating and way over processed. It would have been better if there were no processing at all.

That got me thinking, what is or rather what should be the point of audio processing? Way back in the day, there were loudness wars. These were often program director ego induced efforts to sound louder than the competition because if you were louder, it meant you had more power. As listeners tuned their analog car radios from station to station, the signal that “jumped out” was mostly likely to attract more listeners. At least that was the way it was explained to me in the by a program director in the late 1980s.

We are no longer living in a listening environment where loudness is of huge importance. The number of audio sources has increased greatly; iTunes, Amazon Alexa, Spotify, Tune in, Pandora, YouTube Music, Sirius XM, iHeart, and AM/FM radio. Audio levels can be anywhere and listeners have gotten into the habit of raising or lower the volume as needed. Outside of program directors, (or whatever they are called these days) offices, loudness means next to nothing. If you asked an average audio consumer how loud their program sounded, they would not likely know how to answer you.

I believe what most people are looking for is an enjoyable listening experience. The most important quality of any type of audio processing is that the product sounds good. The problem is “sounds good” is very subjective. Perhaps a better term would be technically sounds good. The audio should be free from distortion and artifacts of CODEC bit reduction. Overdone AAC or HE-AAC has this strange background swoshy platform behind everything which is headache inducing. Instruments should sound as they do when heard live. In other words, Susan Vega’s voice in the original Tom’s Diner should sound like Susan Vega.

Next would be compensating for difference levels in program material. A bit of gain reduction so that those in mobile listening environments can hear all of the program material. Finally, some format specific equalization can be useful. That is it. Moderate use of various audio processing tools can certainly accomplish those things. Like everything else, too much of a good thing is bad.

Weather related broadcast issues

Ice accumulation

We just finished our 3rd annual February ice storm. It is becoming somewhat of a tradition in these parts. After shoveling the driveway this morning, I sat down to enjoy my nice hot coffee. While doing that, I figured I would check some of the transmitters to see how things were going. That is when I noticed this:

The reflected power is much higher than normal indicating potential issues with the antenna deicers. I knew something was wrong after a quick call to the Burk, which stated the deicers were on. A quick double-check showed that the reflected power had increased by another 75 watts, so a nice drive to the transmitter site was in order.

Road to the transmitter site

Indeed, the controller had turned on the antenna deicers.

Antenna deicer controller

Using a clamp on amp meter, I saw almost no current on either leg of the 240-volt circuit. In the meantime, the backup antenna had 2 amps on each leg, which is normal. Then I noticed this:

Antenna deicer relays

The relay on the right shows signs of overheating.

I moved the Main Antenna circuit over to the aux antenna relay to get things going again. The current on each leg of the main circuit is 4.2 amps. Over the next 45 minutes, the reflected power returned to normal.

Other transmitter sites to the north in Albany have had similar issues. Unfortunately, those antennas do not have heaters or radomes. Thus, the only remedy is reducing power until the transmitter stays on.

I also noticed that when there is an antenna problem, the station does not sound as good as it normally does because of the bandwidth restrictions adding distortion in the frequency domain.

Installing a 60 KW FM transmitter

Recently, I installed this very nice GatesAir FAX60HD.

This project was for WPGC, Washington, DC. WPGC (Prince George’s County) is an Audacy station with a Hip-Hop and R&B format. I was listening to The Good Morning Show on my drive from the hotel to the transmitter site, and those guys were hilarious! It’s nice to hear a well-programmed radio station.

It is always fun to accept new and interesting challenges. This is, to date, the largest transmitter either AM or FM that I have ever installed. Previously, I installed several FLX-40 units, which is quite a bit of power for the FM side of things.

MSC unit with touch screen pad controls both transmitters and exciters

This transmitter combines two FAX30 transmitters and is controlled by an MSC unit. The content stream for HD comes from an FMXi4g, which has several great features.

BDI inline watt meter

This station’s TPO is 45.7 KW with the HD carriers at -14dBc. While this is a class B station with an ERP of 50 KW, the four-bay half wave-spaced antenna requires a lot of wattage to make that TPO. This is a largely residential neighborhood, which is, I surmise, the reason for the half wave-spaced antenna.

WPGC main and backup antennas, Capitol Heights, Maryland

I was told that this is not the greatest part of town. The station has had some theft of outdoor air conditioner equipment in the recent past. That being said, it is much nicer than many areas we normally work in the NYC metro area. The transmitter site has been here since the station signed on in 1948.

WPGC transmitter site
FAX60HD power supplies and power amps installed

It took a bit of time to install the 42 power supplies and 48 power amps. The power amps were installed in the same slots as during the factory test cycle. Thus the data on the test sheet matches the data seen on the transmitter GUI when we turn it on.

FAX60HD cabinet interconnects completed

All of the cabinet interconnects; RF plumbing, grounding, AC supply, sample lines, and various control lines were completed.

Transmitter hybrid combiner for the two FAX30 transmitters
FAX60HD, WPGC-FM Washington
4 Inch Dielectric coax switch with 60 KW load
WPGC 4th harmonic

Most of the harmonics (2-10) looked like this. However…

WPGC 5th harmonic

This is something interesting that came up during the proof. When measuring the harmonics, most of them were in the -130 dB range. This one is slightly higher than that, which is due to the proximity of WFDC-DT on channel 15 (476-482 MHz), 1000 KW ERP about 10.6 miles away. Their signal was coming back down the transmission line from the FM antenna. This is a good demonstration of how other unwanted signals can get into the final sections of transmitters which can cause intermodulation mixing products. In this case, the FAX60 has several low-pass filters that remove this and other signals before that happens.

This is replacing a pair of combined BE FM25-T transmitters that were getting a little bit long in the tooth. The air staff has commented on the noticeable improvement of the station’s sound. The downside of tube transmitters is the delicate tuning procedure to reduce the AM noise. High-powered transmitter tubes are also getting more expensive and, for some types, harder to source.

All About the 7/16 DIN connector

These connectors appear on the backs of various FM and lower-power TV transmitters. I thought it would be interesting to explore them a little bit.

First, according to Wikipedia, DIN is an abbreviation for Deutsches Institut für Normung. If you enjoy a lager or two then squint at that name you might see The German Institute for Standardization. 7 is the size of the inner conductor contact in mm and 16 is the size of the inside diameter in mm of the outer conductor. The thread is 29 x 1.5 mm.

From what I can find, the connector was originally developed for the German Military, which needed a rugged, efficient connector that was easy to install properly.

This style of connector is very popular with cellular antenna manufacturers due to its relatively high power handling capability and excellent passive intermodulation performance.

According to Amphenol, their 7/16 DIN connectors have the power handling capability of 3000 watts/1 GHz @ 25C (77F). That is a fairly low temperature. They give the working voltage as 500 V RMS continuous, which is 5000 watts at 50 ohms impedance. That, of course, assumes a 1:1 match, which is never the case. The connector is probably safe to ~2 KW in normal operating conditions for VHF and UHF TV operation.

Amphenol 7/16 plug for LMR-400 and Belden 9913

Also, keep in mind that RG-8, RG-213, RG-214, LMR-400, and Belden 9913 look similar but they use different connectors because the inner conductor of the latter two is larger than RG-8, RG-213, or RG-214. This happened on a project recently. It came time to crimp the pin on the center conductor and, oh no! The pin was too small!

A properly installed connector will be outdoor water-resistant in most weather conditions.