AM – Page 12 – Engineering Radio

Whatever happened to the CFA?

Remember way back when, perhaps in high school or college, you met this really cool person who seemed to be wonderful in every way? Yeah, then you got to know them a little better, and, well, those first impressions changed a little bit.

Crossed Field Antenna, Courtesy of Wikipedia

The Crossed Field Antenna (CFA) sort of reminds me of my first prom date. There was a lot of promise there, but plans fell through.

From a 1999 Radio World article:

Imagine an AM antenna one–fiftieth of a wavelength long, that needs no radial ground system, occupies a small parcel of land, produces little or no RFI (Radio Frequency Interference), has great bandwidth and performs better than a full–sized vertical radiator.

This potential new antenna was all the rage during the early 00s or whatever you call that decade. I remember thinking to myself; I will believe it when I see the test results. At one point, there was a battery of tests run in the installation in Egypt and China. The test results are spotty at best, however, none of these installations performed up to expectations. While it looks like a cool idea, and it would have been great to see it succeed, it seems that sheer willpower alone will not make a particular system work outside of the laws of physics. There are a few of these still in operation out in the wild, mostly in Egypt.

Fixing small problems

This happened recently at an AM station we were doing work for. It seems the modulation monitor was not working when connected to the backup transmitter. A quick check of the RG-58 coax showed that I had the correct cable plugged into the monitor selector relay. Another check with an ohm meter showed the cable was okay. Then I looked at the connector on the monitor port of the transmitter and saw this:

Looks like the pin is too far back in the connector. This is an old-style BNC connector with solder in center pin:

BNC connector center pin — BNC connector solder type center pin

The center pin has a blob of solder on it, preventing it from seating properly in the connector body. I could have lopped it off and applied a new crimp on connector, but my crimp tool was in the car. I didn’t feel like walking all the way through the studio building, out into the parking lot and getting it. Therefore, I used a file and filed off the solder blob then reassembled the connector:

The transmitter was installed in 1986, I think the connector had been like that for a long time.

It may seem like a small detail to have the modulation monitor working on the backup transmitter, however, the modulation monitor is also the air monitor for the studio. Switching to the backup transmitter but not having a working air monitor would likely have caused confusion and the staff might think they are still off the air. I know in this day and age, a lot of station do not even have backup transmitters, but when something is available, it should work correctly.

I like my cool network analyzer and all that, but sometimes it is the Mark 1, Mod 0 eyeball that gets the job done.

Transmitter repair

Sometimes it is obvious and relatively easy, other times not so much. This summer we have had wave after wave of afternoon thunderstorms. It is almost like living in Florida; almost, but not quite. Anyway, with the storms occasionally comes some lightning damage. At most of the transmitter sites we service, every step has been taken to ensure good grounding and adequate surge suppression. This is especially true of sites that have been under our care for a few years. Even so, occasionally, something gets through. After all, those five-hundred-foot steel towers do attract lightning.

Broadcast Electronics AM5E output tuning section

This is the output section of the BE AM5E transmitter at WROW. The transmitter got pretty trashed; a bad PA module and power supply and this capacitor in the output section. This particular transmitter is 14 years old and this is the first major repair work we’ve had to do it.

Broadcast Electronics AM5E output tuning capacitor

The capacitor was fairly easy to change out. As a general precaution, both capacitors were changed. There was a spare PA module and power supply on the shelf, thus the transmitter was returned to full power relatively quickly.

Broadcast Electronics AM5E output forward and reflected power meters

The rest of the antenna system and phasor were inspected for damage, a set of common point impedance measurements taken, which showed that no other damage was sustained.

Next, the 30 year old Harris SX2.5 A transmitter at WSBS. This failure was slightly more exotic; the transmitter started randomly turning itself off. The culprit, in that case, was this:

Harris SX2.5 remote control interface bypass capacitor

Literally, a two cent part. The transmitter remote control uses optoisolators. The inputs to these opto-isolators are RF bypassed to ground on the back of the “customer interface board.” After determining that the remote control was not malfunctioning, it was down to either a bad opto-isolator or something really silly like a bypass capacitor. This capacitor was on the ground side of the remote off terminal. It shows short on the capacitance meter and 4.1 K on the ohm meter, just enough to randomly turn the opto-isolator on and shut down the transmitter. Being a Harris transmitter, removing and replacing the “customer interface board” was no easy matter. Overall, it took about three hours to find and repair this problem.

Troubleshooting an AM array

Today, there will be a quiz.

Recently, we had an AM antenna array go out of tolerance by a good margin. This has been repaired, however, I thought I’d post this information and see if anybody could identify the problem and the solution. Unfortunately, I don’t have prizes to give away, however, you can show off your AM engineering prowess.

All of the information is pertinent:

The station has two directional arrays (DA-2) using the same towers; the nighttime array is out of tolerance, and the daytime array is not affected and is performing normally.
There were no weather events connected with this event; no electrical storms, no major temperature changes, no rain events, no freezing or thawing, etc.
The problem happened all at once, one day the array was performing normally, and the next day it was not.
Station management reports that some listeners were complaining that they could no longer hear the station.
The ATUs and phasor were inspected; all RF contactors were in the proper position, no damaged or burned finger stock and no evidence of damaged components (inductors or capacitors) was observed. Several mouse nests were cleaned out of the ATUs, however, this did not change the out-of-tolerance antenna readings.
The towers are 1/4 wave (90 electrical degrees) tall.

Readings:

Tower	Phase angle as licensed	Current ratio as licensed	Phase angle as read	Current ratio as read
1	147.2	0.583	149.5	0.396
2 (reference)	0	1.00	0	1.00
3	-137	0.493	-125.8	0.798
4	107.5	0.481	92.7	0.355
5	-38.1	0.737	-60.2	0.623
6	-178.7	0.382	142.8	0.305

Licensed values for common point current is 13 amps, impedance is 50 ohms j0 and there is normally no reflected power on the transmitter. On this day, the common point current readings were 8.9 amps, impedance 38.5 ohms +j5 the transmitter had 340 watts of reflected power.

This is the overall schematic of the phasor and ATU:

WDGJ overall RF schematic diagram — WGDJ overall RF schematic diagram, click for higher resolution

Aerial view of the transmitter site, oriented north:

WGDJ aerial view showing towers as identified in schematic diagram — WGDJ aerial view showing towers as identified in the schematic diagram

So, where would you begin? Ask questions in the comments section.