It lives! The PRE BMX III

I have just finished putting back together this PRE BMX III console.

PRE BMXIII analog audio console, reassembled
PRE BMXIII analog audio console reassembled

We basically ripped the guts out of this unit and in doing so, I was reminded of how well these things are built.  The PRE BMX series consoles were truly wonders of audio engineering.  It is a testament to their ruggedness and serviceability that so many of these units are still in use twenty to thirty years after they were manufactured.

This console suffered some pretty bad water damage to the backplane:

PRE BMXIII module backplane
PRE BMXIII module backplane

Which was replace, along with many switches and buttons.  The Mic2, Mic3 and CD1 modules seemed to have taken most of the damage, there were several logic ICs and IC sockets that needed to be replaced on those modules.  Of course, this was not inexpensive; the parts were somewhere north of $3K plus about 40 man hours of labor… that adds up fast.

The good news, I think that the studio was back in service last night.

Message from the General Manager

Or whatever those guys are called these days:

lumbergh

Especially when that sink is located on the second floor, above the studio on the first floor.  ‘Tis but a small thing really, one of those little details, but in light of the sink also being clogged, it becomes very significant.  That, coupled with the fact that the building is uninhabited at night and disaster is afoot.

Clogged sink
Clogged sink

The water was running slowly all night…

Wet ceiling tiles
Wet ceiling tiles

It filled up the sink.  It ran across the floor.  It soaked the carpet. It seeped into the sub floor and out of the ceiling on the first floor and then into this nice Pacific Recorders BMX III console.

Pacific Recorders BMX III console, draining
Pacific Recorders BMX III console, draining
Pacific Recorders BMX III console, draining/drying
Pacific Recorders BMX III console, draining/drying

Do you know that burning electronic/plastic smell?  Yeah, that’s it, mixed with stale funky water, wet wood and a nondescript mildewy odor; that is what the room smells like.  Very pleasing.  The furniture below the console was soaked too:

Studio furniture after water damage
Studio furniture after water damage

Some of the input module edge connectors; didn’t fair so well:

PRE BMXIII burned edge connectors
PRE BMXIII burned edge connectors

The backplane for the power supply buss has to be replaced and these switches with the water bubbles in them, have to go too:

Pacific Recorders BMXIII buss select switch full of water
Pacific Recorders BMXIII buss select switch full of water

We dried out the furniture with an industrial strength hair dryer.  By three PM we had unsoldered all of the bad parts and cleaned off the modules and the console back plane.

Parts for repairs are on order from Mooretronix.  I doubt this will be repaired before next Tuesday.

Somebody came in and was all “awww, this sucks bla bla bla.”  Well, maybe, but I get paid by the hour and frankly, there are much worse things that I could be doing…

New Studio Pictures

This is from several years ago. We rebuilt the WBPM studio using a reconditioned AudioArts R-60 console.  WBPM is licensed to Saugerties (Saw-ger-tees), NY, however, the studio is located in Fishkill, NY some 50 miles away.  As such, the air signal is not listenable at the studio, and off air monitoring is done via the T-1 STL line.  I am sure that this is what the FCC had in mind when they wrote the Main Studio rules.

WBPM, Saugerties NY air studio
WBPM, Saugerties NY air studio

The studio is a fairly small setup, but functional.  It is located with co-owed Pamal stations WSPK and WHUD.

WBPM Saugerties NY
WBPM Saugerties NY
WBPM studio
WBPM studio

I always try to get several pictures of the studio before it gets turned over to the DJs.  Come back the next day and it will look like this:

WBPM Kingston, NY
WBPM Kingston, NY

Unbalanced to Balanced Audio

There is a large number of things that amazes me on an almost daily basis.  To wit: a local mom-and-pop radio station called me because they couldn’t get their computer program to work right.  I decided that I’d give them an hour or two, in exchange for my hourly labor rate, and see if I could fix their problem.  The issue at hand was a loud hum and other noise on the input source.  I knew before I even looked at it that the likely culprit was a ground loop.

It was worse than I imagined, with several unbalanced and balanced feeds improperly interconnected, line-level audio going to a microphone-level input, and so forth.  I explained to the guy about putting line level into a mic level input, something akin to plugging a 120-volt appliance into a 240-volt outlet.  Improperly terminated balanced audio nullifies all of the common mode noise rejection characteristics of the circuit.

In any case, there are several ways to go from balanced to unbalanced without too much difficulty.  The first way is to wire the shield and Lo together on the unbalanced connector.  This works well with older, transformer input/output gear, so long as the unbalanced cables are kept relatively short.

simple balanced to unbalanced audio connection
simple balanced to unbalanced audio connection

Most modern professional audio equipment has active balanced input/output interfaces, in which case the above circuit will unbalance the audio and decrease the CMRR (Common Mode Rejection Ratio), increasing the chance of noise, buzz, and so on getting into the audio. In this case, the CMRR is about 30 dB at 60 Hz.  Also, newer equipment with active balanced input/output, particularly some brands of sound cards will not like to have the Lo side grounded. In a few instances, this can actually damage the equipment.

Of course, one can go out and buy a Henry Match Box or something similar and be done with it.  I have found, however, the active components in such devices can sometimes fail, creating hum, distortion, buzz, or no audio at all.  Well-designed and manufactured passive components (transformers and resistors) will provide excellent performance with little chance of failure.  There are several methods of using transformers to go from balanced to unbalanced or vice versa.

Balanced to unbalanced audio using 1:1 transformer
Balanced to unbalanced audio using 1:1 transformer

Using a 600:600 ohm transformer is the most common.  Unbalanced audio impedance of consumer-grade electronics can vary anywhere from 270 to 470 ohms or more.  The 10,000-ohm resistor provides constant loading regardless of what the unbalanced impedance.   In this configuration, CMMR (Common-Mode Rejection Ratio) will be 55 dB at 60 Hz, but gradually decreases to about 30 dB for frequencies above 1 KHz.

Balanced to unbalanced audio using a 4:1 transformer
Balanced to unbalanced audio using a 4:1 transformer

A 600:10,000 ohm transformer will give better performance, as the CMMR will be 120 dB at 60 Hz and 80 dB at 3 KHz, remaining high across the entire audio bandwidth.   The line balancing will be far better for the high-impedance load.  This circuit will have about 12dB attenuation, so plan accordingly.

For best results, use high-quality transformers like Jensen, UTC, or even WE 111C (although they are huge) can be used.  I have found several places where these transformers can be “scrounged,” DATS cards on the old 7300 series Scientific Atlanta satellite receivers, old modules from PRE consoles, etc.  A simple audio “balun” can be constructed for little cost or effort and sound a whole lot better than doing it the wrong way.

A brief list, there are other types/manufacturers that will work also:

RatioJensenHammondUTC
1:1 (600:600)JT11E series804, 560GA20, A21, A43
4:1 (10K:600)JT10K series560NA35

Keep all unbalanced cable runs as short as possible.  In stereo circuits, phasing is critically important, so pay attention to how the transformer windings are connected.