There is a propensity among radio engineers to save old equipment. Sometimes I look at something and think, “Man, that cost a lot of money ten or twenty years ago.” Truth be told, much of what is saved will never be used again. This equipment should be scraped or donated to someone who might find it useful. One thing that is most appreciated by Amateur Radio (AKA Ham) operators is old 1 KW tube type AM transmitters. Ham operators love these things and with good reason.
A fair amount of repair work, some cleaning, and a bit of reworking will turn what might have been a useless dust collector into a 160 or 80-meter AM rig and with a good story to boot.
Personally, I’d rather see a Gates BC1T or RCA BTA1R off to a new home than off to the scrap yard. To that end, today we unloaded the BC1T at WLNA to a willing ham. This particular transmitter had last run in 2001 or so and was used as a spare parts supply for other BC1T transmitters owned by the same company. There was no way it would ever work again and truth be told, it really wasn’t needed any longer anyway. Since the Harris MW5B was replaced as the main transmitter by a BE AM6A, the backup transmitter was never used.
Gates BC1T transmitter
John Aegerter, a frequent commenter on this blog, drove all the way from Madison, Wisconsin to pick it up. Prior to picking up, I removed all of the tubes, transformers, crystals, and glass envelope time delay relays. I packed up the glass objects in a box.
Gates BC1T tubes, transformers and spares
There were several spare tubes and parts which are no longer needed. These went with the rig, along with whatever manuals I could find.
Gates BC1T loaded into pickup truck
The transmitter was then loaded into the back of a Dodge Ram 2500 pickup truck and tarped for its trip back to Wisconsin.
I received this link in the comments of a previous post and found it interesting. The BBC will be closing down 648 KHz, Ordfordness England at the end of March, no doubt due to budget cuts. The site has been in use since 1972. Prior to this, the site was formerly an OTH array, COBRA MIST, which was then adopted for MW broadcasting. The video is 17 minutes long, but, if you are interested in radio history, technical aspects of AM broadcasting, and the like, it is interesting.
These are 600 KW transmitters. As Andy Matheson, transmitter engineer, explains, with a wry smile “I find them (transmitters) very satisfying, I enjoy either day work or shift work, just really working with transmitters has always been very satisfying…” I couldn’t have said it better myself.
Amplitude Modulation (AKA AM) was the first modulation type to impress audio on an RF carrier. Prior to this, information was transmitted via on/off keying of a continuous wave transmitter using Morse code or some equivalent.
There are several methods for generating AM in a transmitter.
1. Low-level modulation. The modulation is developed in the first stage RF section, then amplified by subsequent stages to full power. Simple and easy to implement, especially for mobile transmitters and SSB installations. Disadvantages come from the need for linear amplification through all the stages requiring class A or AB amplifiers and do not reproduce wide band AM well.
Grid Modulated AM transmitter
2. Doherty modulation. William Doherty came up with an ingenious way to use a low-level linear modulator with good to excellent efficiency. Under full carrier, no modulation conditions, the carrier tube is generating the RF carrier, and the peak tube is mostly cut off (very little current). When modulation is applied, the peak tube then begins to conduct, the output of this tube is combined with the output of the carrier tube through a 90° LC network, which is the same as a 1/4 wavelength transmission line. The effect of this is to lower the output impedance, thus allowing the carrier tube to modulate 100 percent.
Later, Continental Electronics and Jim Weldon somewhat modified this system in their 317C series high-power transmitters.
Continental 317B simplified schematic diagram
3. High level or plate modulation. The RF and Audio sections are developed separately within the transmitter, then combined in the final stage of the transmitter. Older systems used a modulation transformer. The advantages are all the amplifiers can be run class C or greater, which reduced electrical consumption and power supply requirements. Much higher power levels are achievable with this design. These transmitters also reproduce wide-band audio much better than low-level modulated units. They are also extremely rugged. Disadvantages are the system requires large audio sections and they take up a greater area and are not as efficient as later modulation methods.
Plate Modulated AM transmitter
4. Ampliphase. A phase-modulated system developed by RCA where the transmitter developed two RF signals in the final, 135 degrees apart. To modulate the signal, the phase relationship between the carriers is varied, more toward 180 degrees would be a negative peak, and more toward 90 degrees a positive peak. These transmitters required less space and were more efficient than traditional plate-modulated transmitters. They required careful setup and tune-up to reduce distortion and somewhat unfairly earned the name “amplifuzz” from some engineers.
RCA BTE 20 ampliphase AM excit
5. PDM or PWM. This is also a high-level modulation scheme but with some slight variations. The carrier power level and modulation levels are set by a PDM encoder card. In Harris transmitters, the PDM frequency was 75 KHz. The carrier is set by the amplitude of the PDM waveform, and the modulation is determined by the duration of the pulse. PDM transmitters require power supply voltages about twice the voltage of a standard high-level plate-modulated transmitter. They also require a damper diode to conduct the B+ voltage to back to the power supply during negative peaks, otherwise, the PA voltage will attempt to rise to infinity. I have found the damper diode to be the weak link in a tube-type PDM transmitter.
Solid state transmitters also use this design with either MOSFETs or BJT, which are then combined in parallel to generate the required output power. This is most often called “Class E” or something similar. In that system, each pair of modulator MOSFETs has its own fast-acting damper diode, usually protected by a fuse.
Harris MWx tube type PDM transmitter
6. Direct Digital Synthesis. This is a patented design from Harris Broadcast used in their DX series transmitters. The incoming audio is sampled at either the carrier frequency or 1/2 the carrier frequency depending on where in the band the station falls. The solid-state PA modules are then switched on and off at the carrier frequency with the audio levels imposed on the carrier information. The explanation is simple, the application is complex:
Harris DX series AM transmitter block diagram
Of all these transmitters, the Harris DX series is the most efficient from a power input (AC) to power output (RF) perspective. There are several methods of reducing electrical use by reducing carrier power levels during lulls in modulation. The Continental 418E and later series transmitters can reduce carriers up to 6 dB using CCM. Harris and Nautel use similar systems on their DX and XL transmitters respectively. The wheatstone corporate blog has an article: Greener AM transmission Methods that details others.
As far as simplicity, serviceability, and rugged design, the high-level plate modulated transmitters cannot be beaten. Many Amateur Radio operators build these units from scratch using old parts, tubes, and other reused equipment readily available, often for free. I have, in fact, donated several 1 KW AM transmitters to ham radio operators over the years.
If I were to design a “transmitter of last resort,” to use in case everything else fails, it would look something like this:
813 Tube type 250 watt transmitter final813 Tube type AM transmitter modulator section
The disadvantage of that design is it requires a 2KV power supply, which has its own set of safety concerns. I might substitute 833s for 813s and use heavier iron in the modulation transformer. That way the transmitter could develop a 500 to 1,000-watt carrier. The great thing about tube transmitters is, given the right output components, they can be tuned into almost any load. They are also easily adaptable for emergency operation into temporary antennas.
Looks like the AM HD Radio™ juggernaut continues… To sink under its own technical faults that is. According to the list the number of AM stations running IBOC in the US is now down to 233 stations from a high water mark of 290 or so. That represents a total of just 4.8% (233 IBOC/4782 Total stations) of all US AM radio stations. On a related note, Bob Savage of WYSL 1040, Rochester, NY has a good idea:
I’ve always said – if you want to see surprising new life in the AM band, s**t-can the stupid irrelevant NRSC pre-emphasis filter and allow stations to run to 15 kHz during daylight hours and 10 kHz nighttime. Mandate C-QUAM in all receiver and receiver devices.
It will sound better than HD, be more robust, and cause far fewer problems. Plus it wouldn’t obsolete a single radio out there, while making a whole bunch of them sound a whole bunch better.
It is so simple in concept, so easy to implement, with almost no expense to AM stations. Again, Mr. Savage:
Most software-based processors have com ports which can be addressed by a remote control system like Sine Systems, so when the power gets reduced at evening pattern change, the bandpass can be changed at the same time…..vice-versa at sunup. No biggie.
For older setups a simple outboard relay and rolloff network could accomplish the same thing. It’s a little more complex but again, not a big deal.
Wow. Facepalm.
Wish somebody had thought of that a few years ago, it might have saved several million dollars and we’d have a different AM band today.
There are a few shoehorned AM stations around here that might be adversely affected by 15 KHz daytime bandwidth, but those are few and far between. By and large, most stations are spaced correctly where this could really work and work well. It certainly would not generate the chaos that AM HD Radio™ has.
