Installations – Page 2 – Engineering Radio

After 10 years, it is time to move

W277CJ, Pittsfield was originally a translator for WUPE-AM 1110 KHz. Since that license has been surrendered to the FCC, it is now a translator for WBEC-FM HD2 which is simulcast of WUPE-FM, North Adams.

Confused yet? Don’t worry, it is a reshuffling of signals because the land under the 1110 KHz transmitter site was sold and the license turned in to the FCC. Something that I think will happen many more times to many more stations in the coming years. This translator was first put on the air in June of 2015. This is the third part of a series, the first two parts are: More AM work, Part V and The Bext TFC2K broadband antenna.

The translator recently moved it off of the Holiday Inn (formerly Crown Plaza) in downtown Pittsfield, MA to the WBEC AM tower. In order to make that move, we needed to do several things;

“sufficient measurements shall be made to establish that the operation authorized in this construction permit is in compliance with the spurious emissions requirements of 47 C.F.R. Sections 73.317(b) through 73.317(d). All measurements must be made with all stations simultaneously utilizing the shared antenna.”

These are intermodulation products, or third order products, between the two signals being transmitted, in this case W277CJ on 103.3MHz and WUPE-FM 95.9 MHz. The antenna side mounted on the AM tower serves as a back facility for WUPE-FM.

WBEC-FM backup and W277CJ connected to Bext FDCSDC-2 combiner

Those measurements are as follows:

(F1-F2) + F1 or (103.3 MHz – 95.9 MHz) + 103.3 MHz = 110.7 MHz
F2 – (F1-F2) or 95.9 MHz – (103.3 MHz – 95.9 MHz) = 88.5 MHz
F2 +F1 or 95.5 MHz + 103.3 MHz = 199.2 MHz

In order to make those measurements, I used two Microwave Filter Company MFC-6367 notch filters to attenuate the carriers on 95.9 and 103.3 MHz. This keeps the spectrum analyzer from overloading, thus lowering the analyzer noise floor and giving better results.

Various tools for proofing FM installations

Over the years, I have collected various parts to assist in getting good measurements for FM proofing. Going clockwise and starting at the top, the Rhode Schwarz NRP-Z11 power sensor, the MFC-6367 FM notch filters, directional couplers with power extractor element, various attenuators including the HP 255C variable 0-12 dB unit, and in the middle are two Mini-Circuits NHP-200+ high pass filters. The high pass filters are great for measuring harmonics.

To measure the third order products noted above, I first measured the carrier without the filters and an appropriate pad to get a carrier reference level. Then installing the MFC-6367 filters to measure the third order products. In addition to that, harmonics of both FM transmitters out to the 10th harmonic. Of particular importance is anything in the cellular or mobile data bands. All of these measurements were well below the -80 dBc threshold required by the FCC.

All of these measurements were well within the limits established by FCC part 73.317.

Also, because this is mounted on an AM tower, there are some AM things that needed to be completed:

“The AM station identified below may be affected by the facilities authorized by this construction permit. Pursuant to Section 1.30004 of the Commission’s Rules, at least 30 days prior to commencement of construction of the facilities authorized herein, the permittee must provide notification of the construction to the AM station licensee. As part of this notification, the permittee must examine the potential impact of the construction of the authorized facilities on the AM station using a moment method analysis. The analysis shall consist of a model of the AM antenna together with the potential re-radiating tower in a lossless environment. The model shall employ the methodology specified in Section 73.151(c) of the Commission’s Rules, except that the AM antenna elements may be modeled as a series of thin wires driven to produce the required radiation pattern, without any requirement for measurement of tower impedances. If the AM station was authorized pursuant to a directional proof of performance based on field strength measurements, the permittee may, in lieu of the moment method analysis, demonstrate with measurements taken before and after construction that field strength values at the monitoring points do not exceed the licensed values.”

Since this station was proofed several times, we did about ten readings along the monitor point radials, both before and after.

The new isocoupler was properly mounted:

This is simply a large coil of 7/8 Coax wound inside of a PVC form.

These AM antenna systems are a regulatory nightmare. Although the Moment Method is an improvement over the system of field measurement proofs, it is still complicated. Part of the issue with AM in general is the expense of the the antenna systems, particularly anything that is directional.

No real research into Medium Frequency antennas and propagation has been done since the 1930’s. Perhaps we know all there is to know about it, then again, perhaps not. I am currently working on a project which will study Medium Frequency propagation, which I feel, is the first step into revisions of antenna design.

The Bext TFC2K broadband FM antenna

FM Broadband antennas are a compromise because they generally have less gain than tuned antennas, are more complicated, and take up more space. However, this antenna has none of those issues. The gain and radiation pattern appears to be almost the same as a tuned three-bay FM antenna.

We are finishing up an antenna project in Pittsfield, MA, this week.

The project involved replacing a Shively 6812 tuned to 95.9 MHz (WBEC-FM) with the TFC2K so that the W277CJ 103.3 MHz (WUPE) translator located on the roof of the 14-story Holiday Inn on West Street could be moved to the studio location. In this case, having the translator in-house will save significant rent. The new antenna will continue to serve as a backup facility for WBEC-FM when the main site is off the air for whatever reason.

The input power per bay is based on the antenna’s input connector. In this case, each bay has a 7-16 DIN connector and the power divider is a 7/8 inch EIA flange. Thus the maximum input power for this setup is 5.5 KW. The licensed output for both facilities is far below that.

According to the manual, this antenna should be spaced at 0.85 wavelength, which is frequency-dependent. I chose a frequency halfway between the two (103.3 – 95.9)/2+95.9 = 99.5 MHz. The formula from the Bext general antenna manual is:

D = (300/F) x 0.85

Where
D = the distance between center of radiating elements (booms)
F - Frequency in Mhz.

Thus, D = (300/99.5) x 0.85 = 2.56 meters (or 8′ 5″)

As this is a series excited AM tower, some type of broadband isolation coil is needed to cross the base insulator. This one is simply a large coil of 7/8 inch coax, likely with a capacitor across the outer conductor to create a resonant LC network.

To me, it looks like a water heater. Since the ground is frozen solid, we made a temporary stand. We will have to come back in the spring to create a permanent stand or perhaps a unistrut mount to the wall of the ATU building.

In the rack room, the transmitters are combined into a Bext FDCSDC2 star point combiner.

Broadband sweep shows a good match across the entire FM band. I will be interested to see how it performs with respect to the Shively single bay 6812 on the roof of the hotel (103.3 W277CJ).

Return loss, Bext TFC2K 3 bay FM antenna

The return loss looks good on both 95.9 and 103.3 MHz. The interference noted in the sweep is from local FM stations including the main transmitter for 95.9 MHz.

Baltimore Public Radio gets a new FLX20

Another liquid-cooled GatesAir transmitter installation was completed for WYPR, Baltimore, MD. This unit replaced a Continental 816 which had a long life.

The area around the transmitter site is not the best neighborhood. The building was formerly the WBAL-TV transmitter site and was built circa 1947.

Original four-legged Blaw Knox self-supporting tower from the WBAL-TV days

The transmitter room is a little tight, so it was difficult to get a good shot of the front of the unit.

The station is running HD Radio with -10 dBc.

This site has a strange 3-phase delta AC power configuration. The middle leg is at ground potential, and the other legs all measure 240 VAC to ground. I’ve never encountered that before. This is known as a corner grounded Delta, which gets rid of the high leg associated with most closed 3-phase delta systems.

Ultimately, all the leg-to-leg measurements are 240 volts, so the power supplies are satisfied. With these transmitters, the phase rotation does not matter because there are no actual 3-phase loads in the transmitter.

Inventory control, Home Depot Reisterstown Road, Baltimore, MD

The sign says “Free Tools.”

Installing a 60 KW FM transmitter

Recently, I installed this very nice GatesAir FAX60HD.

This project was for WPGC, Washington, DC. WPGC (Prince George’s County) is an Audacy station with a Hip-Hop and R&B format. I was listening to The Good Morning Show on my drive from the hotel to the transmitter site, and those guys were hilarious! It’s nice to hear a well-programmed radio station.

It is always fun to accept new and interesting challenges. This is, to date, the largest transmitter either AM or FM that I have ever installed. Previously, I installed several FLX-40 units, which is quite a bit of power for the FM side of things.

MSC unit with touch screen pad controls both transmitters and exciters

This transmitter combines two FAX30 transmitters and is controlled by an MSC unit. The content stream for HD comes from an FMXi4g, which has several great features.

This station’s TPO is 45.7 KW with the HD carriers at -14dBc. While this is a class B station with an ERP of 50 KW, the four-bay half wave-spaced antenna requires a lot of wattage to make that TPO. This is a largely residential neighborhood, which is, I surmise, the reason for the half wave-spaced antenna.

WPGC main and backup antennas, Capitol Heights, Maryland

I was told that this is not the greatest part of town. The station has had some theft of outdoor air conditioner equipment in the recent past. That being said, it is much nicer than many areas we normally work in the NYC metro area. The transmitter site has been here since the station signed on in 1948.

FAX60HD power supplies and power amps installed

It took a bit of time to install the 42 power supplies and 48 power amps. The power amps were installed in the same slots as during the factory test cycle. Thus the data on the test sheet matches the data seen on the transmitter GUI when we turn it on.

All of the cabinet interconnects; RF plumbing, grounding, AC supply, sample lines, and various control lines were completed.

Transmitter hybrid combiner for the two FAX30 transmitters

4 Inch Dielectric coax switch with 60 KW load

Most of the harmonics (2-10) looked like this. However…

This is something interesting that came up during the proof. When measuring the harmonics, most of them were in the -130 dB range. This one is slightly higher than that, which is due to the proximity of WFDC-DT on channel 15 (476-482 MHz), 1000 KW ERP about 10.6 miles away. Their signal was coming back down the transmission line from the FM antenna. This is a good demonstration of how other unwanted signals can get into the final sections of transmitters which can cause intermodulation mixing products. In this case, the FAX60 has several low-pass filters that remove this and other signals before that happens.

This is replacing a pair of combined BE FM25-T transmitters that were getting a little bit long in the tooth. The air staff has commented on the noticeable improvement of the station’s sound. The downside of tube transmitters is the delicate tuning procedure to reduce the AM noise. High-powered transmitter tubes are also getting more expensive and, for some types, harder to source.