The IP enabled transmitter site

This is a project that we have been working on, weather permitting, for the last month. Basically, it called for installing this Nautel VS2.5 transmitter, mod monitor, remote control and audio processor:

WEXT Nautel VS2.5, Amsterdam, NY
WEXT Nautel VS2.5, Amsterdam, NY

The common thread here; each piece of new equipment has a web interface.  More and more, HTTP is being used to monitor and control transmitters, audio processors, STL’s, consoles, satellite receivers, etc.  Port 80 services (HTTP) are nice, but I think I would prefer port 443 (HTTPS).  Secure HTTP has a whole set of additional requirements, so it is understandable why manufactures do not use it.  However, it is only a matter of time until some problem arises…

Nautel VS2.5 Web AUI
Nautel VS2.5 Web AUI
Burk ARC Plus web interface
Burk ARC Plus web interface
Telos Omnia One web interface
Telos Omnia One web interface

I like the Nautel AUI, especially for any station running HD Radio.  In this setup, there are multiple control and monitoring points available via the LAN at the studio.  The Omnia One is set up to take the AES input from the Harris IP Link as the main feed and fail over to the analog output from the Inno Tuner as a backup.  The Inno is set to WMHT-FM which broadcasts the WEXT format on the HD-2 channel.

This setup is pretty slick, especially in light of the equipment it is replacing:

Harris FM2.5H3, WEXT Amsterdam, New York
Harris FM2.5H3, WEXT Amsterdam, New York

Anyone feeling Nostalgic for a Harris FM2.5H3?


I didn’t think so.

MPX over IP

In the progression from Circuit Switched Data to Packet Switched Data, I can think of many different applications for something like this:


The FMC01 MPX to IP encoder can be used for multi-point distribution (multi frequency or same frequency network) of FM Composite audio, or as a backup solution over a LAN bridge, LAN extension, or public network.  I can think of several advantages of using this for a backup when composite analog STL’s are in use.  There are many compelling reasons to extend the LAN to the transmitter site these days; Transmitter control and monitoring, security cameras, office phone system extensions, internet access, backup audio, etc.  I would think, any type of critical infrastructure (e.g. STL) over a wireless IP LAN extension should be over a licensed system.  In the United States, the 3.6 GHz WLAN (802.11y) requires coordination and licensing, however, the way the rules are set up, the license process is greatly simplified over FCC Part 74 or 101 applications.

Another similar CODEC is the Sigmacom Broadcast EtherMPX.

Sigmacom Broadcast EtherMPX CODEC
Sigmacom Broadcast EtherMPX CODEC

Features include:
• Transparent Analog or Digital MPX (MPX over AES), or two discrete L/R channels (analog or AES).
• Built-in MPX SFN support with PTP sync (up to 6.000km in basic version). No GPS receivers!
• Unicast or Multicast operation to feed unlimited number of FM transmitters with MPX from one encoder.
• Linear uncompressed PCM 24-bit audio.
• Very low audio latency: 2,5mS in MPX mode.
• Perfect match with Sigmacom DDS-30 Exciter with Digital MPX input.
• Can be used with high quality 802.11a/n Ethernet links.
• DC coupled, balanced Analog inputs & outputs with -130dBc noise floor.
• No modulation overshoots due compression or AC capacitor coupling.
• Decoder provides simultaneously Analog & Digital output for transmitter redundancy.
• Aux RS232 serial transparent link, Studio to Transmitter.
• Auto switchover to Analog input when Digital signal is lost.
• Centralized remote control & management software

One last thought; separating the CODEC from the radio seems to be a good idea. It allows for greater flexibility and redundancy. Using an MPX type STL allows sensitive air chain processing equipment to be installed at the studio instead of the transmitter site.

Lightning protection for WLAN links

More and more wireless LAN links are being installed between the transmitter and studio.  Often these links are used for network extension, remote control, site security, VIOP telephony, and sometimes even as a main STL.  These systems come in several flavors:

  • Moseley LAN link or similar system.  Operates on unlicensed 920 MHz (902-928 MHz) band.  Advantages: can use existing 900 MHz STL antennas, can work reliably over longer distances, transmitter and receiver located indoors.  Disadvantages: slow, expensive
  • ADTRAN TRACER or similar system with indoor tranceivers and coax fed antenna systems.  Operates on unlicensed or licensed WLAN frequencies.  Advantages: fast, transmitter and receiver located indoors, can be configured for Ethernet or T-1/E-1 ports.  Disadvantages; expensive
  • Ubiquiti Nano bridge or similar system where tranceiver is located in the antenna, the system is connected via category 5/6 cable with POE.  Operates on unlicensed or licensed WLAN frequencies.  Advantages; fast, relatively inexpensive.  Disadvantages; equipment located on tower, difficult to transition base insulator of series fed AM tower.
  • Ubiquiti Rocket or similar system where the antenna and tranceiver are separate, but the transciever is often located on the tower behind the antenna and fed with category 5/6 cable with POE.  Operates on unlicensed and licensed WLAN frequencies.

For the first two categories of WLAN equipment, standard lightning protection measures are usually adequate:

  • Good common point ground techniques
  • Ground the coaxial cable shield at the tower base and at the entrance to the building
  • Appropriate coaxial type transmission line surge suppressors
  • Ferrite toroids on ethernet and power connections

For the second two types of WLAN equipment, special attention is need with the ethernet cable goes between the tower and POE injector or switch.  Shielded, UV resistant cable is a requirement.  On an AM tower, the shielded cable must also be run inside a metal conduit.  Due to the skin effect, the metal conduit will keep most of the RF away from the ethernet cable.  Crossing a base insulator of a series excited tower presents a special problem.

The best way to get across the base insulator of a series excited tower is to use fiber.  This precludes the use of POE which means that AC power will be needed up on the tower to power the radio and fiber converter.  This my not be a huge problem if the tower is lit and the incandescent lighting system can be upgraded to LEDs.  A small NEMA 4 enclosure can house the fiber converter and POE injector to run the WLAN radio.  Some shorter AM towers are no longer lit.

Another possible method would be to fabricate an RF choke out of copper tubing.  This is the same idea as a tower lighting choke or a sample system that uses tower mounted loops.  I would not recommend this for power levels over 10 KW or on towers that are over 160 electrical degrees tall.  Basically, some 3/8 or 1/2 inch copper tubing can be wound into a coil through which a shielded ethernet cable can be run.  Twenty to twenty five turns, 12 inches in diameter will work for the upper part of the band.  For the lower part, the coil diameter should be 24 inches.

In all cases where CAT 5 or 6 cable is used on a tower, it must be shielded and the proper shielded connectors must be used.  In addition, whatever is injecting power into the cable, ether POE injector or POE switch must be very well grounded.  The connector on the shielded Cat5 or 6 cable must be properly applied to ensure the shield is grounded.  A good video from Ubiquiti, which makes TOUGHCable, on application of connectors to shielded Cat5 cable is here:

In addition to that, some type of surge suppressor at the base of the tower is also needed. Tramstector makes several products to protect low voltage data circuits.

Transtector APLU 1101 series dataline protector
Transtector APLU 1101 series dataline protector

These units are very well made and designed to mount to a tower leg. They come with clamps and ground conductor designed to bolt to a standard copper ground buss bar.

Transtector APLU 1101 series dataline protector
Transtector APLU 1101 series dataline protector

There are various models designed to pass POE or even 90 VDC ring voltage.

Transtector APLU 1101 series dataline protector
Transtector APLU 1101 series dataline protector

This model is for POE. The circuit seems to consist mostly of TVS diodes clamping the various data conductors.

As more and more of these systems are installed and become a part of critical infrastructure, more thought needs to be given to lightning protection, redundancy and disaster recovery in the event of equipment failure.