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Shipping Container transmitter site

Shipping container transmitter site from the early 1990's.

Shipping container transmitter site from the early 1990’s.

I do not particularly like these. I know, they are relatively inexpensive, easy to come by, easy to install, etc. However, a shipping container was not designed to house a transmitter, they have certain drawbacks. These are, in no particular order:

  • Air conditioning.  Using a traditional Bard type equipment shelter HVAC unit requires cutting through a lot of fairly heavy gauge steel.  What’s more, the steel walls are uneven, requiring filler.
  • They are by necessity, fairly narrow.  Arranging racks and transmitters along the length of the unit restricts access to either the front or the back of the equipment.  Meeting NEC clearance requirements for electrical panels, transfer switches and disconnects can pose problems.
  • They are not very tall.  Mounting overhead equipment can be problematic as one does not want to drill through the top of the container.  Crosswise unistrut is one solution, but it lowers the overhead considerably.
  • Electrical work is slightly more dangerous.  Doing any kind of electrical work, trouble shooting, repairs, etc is a little more nerve-racking when everywhere around you is a metal surface at ground potential.
  • They are difficult to insulate against cold and heat.
  • The door latching mechanisms bind, wear out or otherwise fail over time.

All of those things being said, I am now rebuilding a transmitter site in one of these shipping containers.

Inside view of shipping container transmitter

Inside view of shipping container transmitter site

Fortunately, the original electrical work was not bad.  The transmitter is a twenty year old BE FM10B, which will be retained as a backup.  The new transmitter is a Gates Air FAX-10.  We have installed several of these Gates Air transmitters in the last two years or so and they seem to be pretty solid units.  This is the second 10KW unit I have installed.

Gatesair FAX-10 transmitter in Middle Atlantic Rack

We decided to install the FAX-10 in a Middle Atlantic rack, since we did not have a whole bunch of extra room for a separate transmitter rack.  The 1 5/8 inch coax switch is installed in the top of the transmitter rack along with a Tunwall TRC-1 switch control unit. The other rack will have the STL and all other ancillary gear.  My idea is to have nothing in between the door and the FM10B so it can be easily removed when that day comes.  Something, something about planning ahead since it will be likely myself removing the FM10B.

Radio is dead? Don’t tell these guys then…

WXHC in Homer, New York will never be listed on the NY Stock Exchange. Is that bad?

WXHC, Homer, New York

WXHC, Homer, New York

They don’t think so. A small class A FM station, one of many that signed on in the early 1990’s as part of the 80-90 drop ins (FCC docket 80-90, for those unfamiliar). Many of these stations did not fair too well and ended up being absorbed by larger stations and groups starting with the first wave of ownership deregulation in 1993.

WHXC has remained under the same ownership since it signed on in 1991. Eves Broadcasting is a family operation, employing maybe half a dozen people. Their studios and offices are on the third floor of the Bank of Niagara right in the center of town.  The facility is very nice.  Like any successful radio station, their focus is the community they serve. The format is “Oldies” but they also broadcast high school football, Syracuse sports and so on. They host a yearly Blue Grass festival on the village green.

WXHC air studio

WXHC air studio

The air studio has an Arrakis console and uses BSI Simian automation software. They have live DJ’s from 6am to 6pm, local news, weather, sports, etc.

WXHC production room console

WXHC production room console

The production room has a BE Spotmaster 8S200A console from 1978. Aside from needing some power supply capacitors, it still works relatively well.  However, as the owner’s son said; that thing belongs in a museum.

BE Spotmaster line input card

BE Spotmaster line input card

BE Spotmaster line input card. Probably can still get all these parts if we wanted to.

I forgot to take pictures of the transmitter site when I was there.  Next time.

We will be working on several projects for these folks, so I will keep  you posted on the progress.

Pittsfield Massachusetts’ newest “Metro-Station” 103.3, W277CJ

We have been poking away at this one for the last year or so.  It seems that the previous owners of Berkshire Broadcasting had filed for a translator to rebroadcast WNMB, (100.1 WUPE-FM) North Adams in downtown Pittsfield, during the great translator rush of 2003.  When the CP showed up in the mail last March, the current owners were quite surprised.

After looking at the Construction Permit, we made some modifications;

  • Moved the transmitter location from 100 North Street to 1 West Street (Crowne Plaza Hotel) which is the tallest building in Pittsfield.  Antenna AGL is 44 meters (145 feet).
  • Changed the rebroadcasting station from WUPE-FM, North Adams to WUPE-AM Pittsfield
  • Changed the antenna to non-directional
  • Changed the ERP from 48 watts to 100 watts

We were able to make those antenna and power changes because we changed the parent station to the local AM station, WUPE, 1,110 KHz.  The previous power/pattern was submitted to keep the translator signal within the 60 dBu contour of the FM station in North Adams.

This, I feel, is the best use for an AM to FM translator.  WUPE-AM is a class D station with no night time service.  Adding a night time service greatly increases the station’s value to the community.  While the 100 Watt translator does not cover near as much as the 5,000 watt AM station, the transmitter location is right in the center of Pittsfield, so coverage of the population center is excellent.

The view from the top of the Crowne Plaza is quite spectacular.  I am pretty sure I will have a lot of transmitter maintenance to do right about the middle of October.

W277CJ 60 dBu contour

W277CJ 60 dBu contour

The installation is fairly straight forward:

W277CJ installation, roof of Crowne Plaza, Pittsfield, MA

W277CJ installation, roof of Crowne Plaza, Pittsfield, MA

W277CJ transmitter in outdoor enclosure

W277CJ transmitter in outdoor enclosure

The outdoor enclosure is a DDB POD-16DXC which is rather nice, it comes with rack rails and a thermostatic controlled fan.

W277CJ Shively 6812B antenna

W277CJ Shively 6812B antenna

The antenna is a Shively 6812B with RADOMES. The transmitter is a BW Broadcast TX600v2.  I really like these transmitters, they are well designed and rugged.  We have yet to have a single failure of one of these units in the field.

The station ERP is 100 watts, so a small bit of calculating is required to arrive at the proper station TPO.  I find it easier to make all these calculations in the decibels per milliwatt (dBm) unit domain, then convert back to watts.  Thus, the ERP is 100 watts, or 50 dBm.  The antenna has a gain of -3.4 dBm.  We used 25 feet of LMR-400, which at 103.3 MHz, has a loss of -0.26 dBm.  The total losses are -3.66 dBm, making the necessary TPO 53.66 dBm, 232.27 watts or rounding down to 232 watts.

Upgrading the firmware

The original V series Nautel transmitters have required a couple of firmware upgrades in some cases.

Upgrading the power module firmware, WDVT, Rutland, VT

Upgrading the PA module firmware on Nautel V-5D transmitter, WDVT, Rutland, VT

The first was for the controller to add a little bit of bias to the PAs during analog operation.  The second one I have had to do is to the PA modules themselves which was to keep the power supplies from shutting off during re-transfer from Generator power to commercial power.

I have done several of these and once you get the hang of it, it only takes a few minutes to complete.  Still, I remember when transmitters didn’t have firmware.  The low voltage control circuits were either 120 or 240 VAC with big relays and contactors that loudly confirmed their closure before any meters began to move.

Regarding Nautel transmitters in general; the newer models are not same rugged, reliable designs that were common in the past.  We have AM ND series transmitters that have been on the air for 20 years without a single failure.  The models rolling out of the factory these days often have switching power supplies fail without reason or warning and RF pallets that are fragile things.  Ah well, I suppose all things are cyclical.

The General Electric BY-4-C FM broadcast antenna

Whilst working in the generator room at WFLY, I found this bit of treasure stashed on an overhead shelf:

General Electric BY-4-C FM broadcast antenna, ca 1948

General Electric BY-4-C FM circular broadcast antenna, ca 1948

That is a very old FM broadcast antenna from 1947-48.  It must have been intended as a spare antenna in case the main antenna had a problem.  It was never needed, so it remains in its original shipping crate.  I would think that these were rather well made, since the original main antenna was in service from 1948 until 1970 or so, when it was replaced with a Shively 6710.

General Electric BY-4-C antenna element

General Electric BY-4-C antenna element

The entire antenna is intact including the interbay lines, power divider T’s and tuning section.  Of course, it is of little use to the radio station today, as it is horizontally polarized.  Perhaps some museum somewhere?  I don’t know, it would be kind of neat to put it all together and use it as an exhibit.

Building the FM band

Update and bump: I hate to rehash old stuff, but I added quite a bit of information to this post, including .pdfs of all the Barbeau letters, blue prints, etc. I’ve been doing quite a bit of work at this site lately, so it is in the front of my mind. I have also been reading about the Rural Radio Network, which covered western and central New York.

WFLY transmitter site, August 1949

WFLY transmitter site, August 1949

Several years ago, I rescued a old filing cabinet that was being trashed. This particular file cabinet was moved to a transmitter site during the great radio consolidation of the late 90’s and early 00’s. In it, I discovered a treasure trove of early documents about two radio stations from the Albany NY area. I thought it would be interesting to document the building of one of the early FM stations in Albany, WFLY.

Albany is the capital of New York.  There were several early (prior to 1940) AM radio stations in the Albany area:

  1. WGY previously owned by General Electric in Schenectady, signed on in 1922
  2. WHAZ, previously owned by RPI (Rensselaer Polytechnic Institute), signed on in 1922
  3. WOKO (now WDDY), signed on in 1930
  4. WABY, (now WAMC-AM), signed on in 1934

General Electric, who worked closely with RCA in radio development and experimentation, was working on TV in 1928 and FM radio in 1938/39.  There were also several early (prior to 1950) FM stations in the area:

  1. GE owned W2XOY on 48.5 MHz (circa 1939), later W85A, WGFM, and WRVE 99.5 MHz.
  2. Independently owned W47A on 44.7 MHz (circa 1940), later WBCA 101.1 MHz, now gone.
  3. WTRY owned  WTRI-FM on 102.7 MHz (circa 1947), off air by 1954.  102.7 frequency later used by WEQX in Manchester, VT
  4. Troy Record owned WFLY on 92.3 MHz (circa 1948).

These stations operated from transmitter sites in the Helderberg escarpment on land that was formerly owned by the Albany Bible Institute.  It is interesting to note that two of the four FM stations did not make it past 1955. In 1967, WTRY did make a second attempt at FM, launching WDKC on 106.5 MHz, which is today known as WPYX.

It would appear the Troy Record initially applied for an FM broadcasting license in late 1946.   The paper trail that I have starts in early 1947, when the station hired consulting engineer Ernest Barbeau of Schenectady to oversee the construction process for the studios and transmitter site.  Ernest Barbeau, in an introductory letter to Frank York, publisher of the Troy Record, notes himself as a former GE engineer and assistant to W.R.G. Baker, General Electric’s television pioneer.  At the time, it was already understood the height means almost everything in FM broadcasting.  There are several letters dealing with land acquisition and transmitter building construction.

Below is a chart of all the various Barbeau letters written in 1947.  I have scanned and uploaded .pdf files of each letter, sorted by date (the entire archive is available here (6.5 Mb .zip)):

Date From To Subject
Jan 3, 1946 (sic) Barbeau York FM CP granted
Feb 5, 1947 Barbeau York Studio location
Feb 8, 1947 Barbeau York Coverage area, transmitter power, tower type
Feb 21, 1947 Barbeau York Scheduling
Mar 7, 1947 Barbeau York Transmitter/tower type, with attachments
Mar 9, 1947 Barbeau York Electric/phone service
Mar 15, 1947 Barbeau York DC consulting engineer John Barrons
Mar 23, 1947 Barbeau York Scheduling
Mar 23, 1947 Barbeau Barrons Transmitter site location
Mar 29, 1947 Barbeau Williams Transmitter site location
Mar 29, 1947 Barbeau York Transmitter site location, studio location
Apr 4, 1947 Barbeau York Helderberg land owners
Apr 4, 1947 Barbeau Rogers Camp Pinnacle
Apr 9, 1947 Barbeau York Transmission line
Apr 9, 1947 Barbeau Van Antwerp Camp Pinnacle
Apr 9, 1947 Barbeau Sherwood Transcription service
Apr 21, 1947 Barbeau York Helderberg land owners
Apr 21, 1947 Barbeau Rogers Camp Pinnacle
Apr 21, 1947 Barbeau Rousseau Helderberg land owner
Apr 21, 1947 Barbeau La Grange Helderberg land owner
Apr 21, 1947 Barbeau York WOKO
Apr 21, 1947 Barbeau Barron Transmitter site
Apr 23, 1947 Barbeau York Studio location
Apr 23, 1947 Barbeau Rousseau Studio location
May 1, 1947 Barbeau York Rogers land
May 21, 1947 Barbeau York Rousseau land
May 29, 1947 Barbeau York Camp Pinnacle
May 29, 1947 Barbeau Watson Studio Floor plans
Jun 2, 1947 Barbeau York Rogers land
Jun 2, 1947 Barbeau Rogers Camp Pinnacle
Jun 10, 1947 Barbeau Velie (York) Camp Pinnacle
Jun 10, 1947 Barbeau Reed Camp Pinnacle
Jun 21, 1947 Barbeau Velie (York) Camp Pinnacle
Jun 23, 1947 Barbeau York Helderberg Land
Jun 27, 1947 Barbeau York Helderberg Land
Jul 3, 1947 Barbeau York Camp Pinnacle
Jul 5, 1947 Barbeau York Helderberg land
Jul 15, 1947 Barbeau York Schedule
Jul 23, 1947 Barbeau York Camp Pinnacle
Aug 11, 1947 Barbeau York Telephone facilities
Aug 14, 1947 Barbeau York Telephone facilities, STL, land surveyor
Aug 16, 1947 Barbeau York Land Survey, building location, costs
Aug 20, 1947 Barbeau York Land transfer
Aug 20, 1947 Barbeau Barron Transmitter building locations, FCC
Aug 25, 1947 Barbeau Rousseau Studio location
Aug 25, 1947 Barbeau Winslow Watson
Aug 29, 1947 Barbeau York Telephone service, STL
Sep 8, 1947 Barbeau York Pep talk
Sep 15, 1947 Barbeau York Land transfer, survey, Watson, studio location
Sep 20, 1947 Barbeau Barron Antenna type, mounting
Sep 23, 1947 Barbeau York Pep talk
Oct 4, 1947 Barbeau Linge Antenna mast
Oct 6, 1947 Barbeau York FCC STL
Oct 6, 1947 Barbeau York Call letter choice
Oct 7, 1947 Barbeau York Well drilling, politics
Oct 10, 1947 Barbeau Barron WBCA interference
Oct 14, 1947 Barbeau IDECO Tower
Oct 14, 1947 Barbeau Lehigh steel Tower
Oct 14, 1947 Barbeau Truscon Steel Tower
Oct 14, 1947 Barbeau American Bridge Tower
Oct 15, 1947 Barbeau York Scheduling
Oct 15, 1947 Barbeau York Building location, tower type, height
Oct 18, 1947 Barbeau York Antenna mounting
Oct 20, 1947 Barbeau York Access Road Location
Oct 27, 1947 Barbeau York Antenna location, scheduling
Oct 27, 1947 Barbeau York Land title, survey, well drilling, antenna height, FCC
Oct 28, 1947 Barbeau Torlish Well Drilling
Oct 30, 1947 Barbeau York Well Drilling
Oct 30, 1947 Barbeau Barron Antenna mounting
Nov 4, 1947 Barbeau York Scheduling
Nov 5, 1947 Barbeau Schenectady Steel Support mast
Nov 5, 1947 Barbeau York WTRY construction progress (WTRI-FM)
Nov 5, 1947 Barbeau Barron Antenna mounting, STL
Nov 6, 1947 Barbeau York Land survey
Nov 7, 1947 Barbeau Torlish Well drilling
Nov 17, 1947 Barbeau York Progress report
Nov 17, 1947 Barbeau Barron Antenna mounting
Nov 17, 1947 Barbeau American Bridge Tower
Nov 26, 1947 Barbeau Barron Transmission line
Nov 29, 1947 Barbeau York Transmitter building design
Dec 2, 1947 Barbeau York Access road
Dec 3, 1947 Barbeau York Contractors
Dec 8, 1947 Barbeau York Contractors
Dec 9, 1947 Barbeau York Contractors, tower erection
Dec 9, 1947 Barbeau Zane Construction of Blaw Knox tower
Dec 9, 1947 Barbeau York Tower erection, observations of WTRI tower
Dec 11, 1947 Barbeau York Land clearing, building location
Dec 12, 1947 Barbeau York Building location, driveway
Dec 14, 1947 Barbeau York Studio location
Dec 29, 1947 Barbeau York Construction start

This is a treasure trove of information on how this, and perhaps other early FM and TV stations went about finding land and building remote transmitter sites.  Remember that before this, AM transmitters could be placed in any convenient location with enough space for the tower and ground system.  The line of sight nature of VHF required high locations, which in the Northeastern US,  means prominent hills or mountains.  Sadly, this paper trail goes away in 1948.

Here are some of the highlights found in the letters above:

  • Washington DC consulting engineer for the project is John Barrons, who at one point suggests a different transmitter location closer to the city of Troy.  Barbeau insists that the Helderberg location is best because the GE engineers chose it for their FM and TV experiments.
  • Negotiations with several land owners along the edge of the Helderberg escarpment are finally successful, with a 10 acre parcel of land purchased from Mr. La Grange, noted as being across Camp Pinnacle Road to the south of the WBCA transmitter and adjacent to the west of the GE parcel, cost $2,000.  From this, I surmise the former W47A/WBCA site stood where the former WHMT/WVCR site stands today.
  • Land survey completed by Mr. J. Kempf of Albany.
  • The FCC application is completed with new transmitter location, antenna height and frequency of 92.5 MHz (this was changed to 92.3 MHz prior to sign on).
  • At one point, Barbeau tried to hire Walter Watson, an RPI architecture student, to draw up the studio floor plan, paying him $15.00.  At first Watson agrees, then backs out of the deal.  Frank York hires an architect to draw the studio floor plan and the transmitter site building plan.
  • Once the plot of land for the transmitter site is purchased, several different building locations and antenna configurations are discussed.  It is noted that both WBCA’s and WGFM’s original antenna was mounted on a pole at ground level.  The later station was moved to a makeshift tower.
  • WBCA management raises concern with the FCC about potential interference from the new station’s transmitter and potential STL, noted as an S-T link.
  • In September of 1947, Frank York expresses some concern with viability of project, Barbeau sends several “pep talk” letters saying that FM radio is the future of broadcasting.
  • The building site is chosen, land cleared, access road installed, work done by Orsini Brothers Construction from Altamont, clearing and road work cost $2,000.
  • The call letters WFLY are chosen, they are the initials of Frank Lloyd York.
  • An 80 foot Blaw-Knox self supporting tower is purchased and installed by Zane Construction, cost of tower is $1,700 installation was another $200.00.
  • Well is drilled by Stewart Brothers well drilling from Guilderland, cost of $5.90 per foot drilled, total cost unknown.
  • Transmitter building work began, building is noted as a two story, concrete block construction, work done by Orsini Brothers.
  • A GE BY-4-C four bay circularly horizontally polarized antenna and 3 1/2 inch Andrew transmission line is installed on tower.
  • Building construction progresses, telephone and electric service installed.  Three phase electrical service cost $2,100 from New York Power and Light.
  • Studio site chosen in at the Troy Hotel in downtown Troy.
  • Living quarters constructed on second floor of building for full time transmitter engineer.
  • A GE BF-3A 3 KW FM transmitter purchased and shipped.
  • Building construction completed.
  • Transmitter installed and tested.
  • Telephone circuits between new studio installed and tested.
WFLY transmitter site building elevations

WFLY transmitter site building elevations

WFLY transmitter building floor plan

WFLY transmitter building floor plan

WFLY electrical drawing showing grounding and tower

WFLY electrical drawing showing grounding and tower

The transmitter site construction was finished in the spring of 1948.  The studios were completed in late July of 1948 and the station signed on the air on August 18, 1948.  This is the transmitter site that they ended up with. as it looks in 2015:

WFLY transmitter building, New Scotland, NY

WFLY transmitter building, New Scotland, NY

In addition to the construction, there was quite a bit difficulty from the WBCA management, who were concerned about possible interference.  WBCA was part of the “Continental Network” and received most of it’s network programing via direct over the air relay from W2XMN/W31NY, 43.1 MHz, in Alpine, NJ.  They complained to the FCC about potential interference on both their over air network relay (43.1 MHz) and the Studio to Transmitter Link from downtown Schenectady on 950 MHz.  In the end, the FCC was unimpressed with these arguments and granted WFLY its operating license.

The transmitter building was made twice as large as needed because the Record had plans to launch a TV station and possibly a radio facsimile service.  In addition to this, there were complete living quarters on the second floor which included a bathroom, shower, kitchen, bedroom and large living room area.  This was in the era before remote controlling of transmitters was permitted by the FCC.  It took a hardy soul to live at the remote transmitter site full time.  Even today, it is far outside of town and can be difficult to get to in the winter time

These mountain top transmitter sites did not exist prior to the advent of TV and FM.  The amount of planing and work went into launching this station is quite impressive. For the early FM radio stations, this type of effort and expense was probably typical.

Good only in Europe

And some parts of Asia:

Equipment rack outlet with 220 Volts to ground.

Equipment rack outlet with 220 Volts to ground.

It seems the power company has some work to do. The other leg measures 28 volts to ground, which to me means the Neutral has been lost somewhere. Fortunately, the transmitter was running on 240, which looks normal on the voltmeter. Everything in the rack; the remote control, exciter, STL, etc has been damaged or destroyed.

Then of course, there is this:

Utility line

Utility line

That is the power and phone line in those trees, as it leaves the road and travels approximately 1,700 feet through the woods.  It is a private line and the utility will not do any work until the trees are cleared away.  In all fairness to the current owners, who have owned the station for not quite a year, this situation has been like this for a long time.

The side mounted FM antenna

In an interesting development, the FCC has taken notice of some pattern distortion from the side mounted FM antenna of KFWR, Jacksboro, Texas.  For those, like myself, not familiar with Texas Radio, that is in the Dallas/Fort Worth market.  The crux of the issue is co-channel interference to KCKL in Malakoff, Texas.  These two locations meet the spacing requirements in 73.207 (215 km).  The issue is with the side mounted ERI antenna and what appears to be intentional pattern optimization.

From the FCC order to show cause:

ERI’s president, Mr. Thomas Silliman, acknowledging that KFWR’s antenna “was mounted in a favorable direction, but… has not been directionalized and therefore is legal.” Mr. Silliman adds that the custom lambda tower at the top of the new KFWR tower was specifically designed for operation at KFWR’s frequency of 95.9 MHz, and that the tower’s lattice structure is “repetitive at the half wave of the specified FM frequency.” Thus, “if one picks a favorable mounting position on the tower, every element in the array sees the same favorable mounting result. Mr. Silliman also states that vertical parasitic elements are used to make the vertical radiation pattern “more circular” and reduce the vertically polarized gain to the east. In a subsequent pleading, ERI elaborates that its computed values “are relative to an RMS measured field of 1.0.” Mr. Silliman concedes that the mounting of the antenna on a certain tower face constitutes “pattern optimization,”arguing later that this is a common practice used by all antenna manufacturers, but states that it is the ERI’s policy “not [to] increase the directivity of the antenna pattern.”

The FCC concludes that the directionality of the side mounted antenna, in this case, is clearly intentional. The radiated power towards co-channel KCKL was calculated to be 274.5 KW, which is in excess of the 100 KW limit and orders KFWR to reduced TPO from 25 KW to 9.1 KW.

We have lots of these out in the field:

Side-mounted Shively 6810 antenna.  WSPK, Mount Beacon, NY

Side-mounted Shively 6810 antenna. WSPK, Mount Beacon, NY

In fact, I believe the majority of our FM stations use side mounted antennas.  Some of them are mounted to a leg and some are mounted to a face.  Usually, I try to place the antenna on the tower so that the bays are facing the desired audience.  This information is given to the manufacture when ordering the antenna so that proper mounts can be furnished and the mounting distance between the tower and antenna properly calculated.  That is about the extent of any “optimization” that is allowed.

As the FM band gets jam packed with FM signals, this may become more of an issue in the future, particularly around dense signal areas around major metropolitan areas.

Transmitter site re-hab

One of the reasons for the recent lack of posts; I have been busy rehabilitating several transmitter sites for various broadcasting companies. These are mostly FM transmitter sites and vary in power from one kilowatt to twenty six kilowatts ERP.  I enjoy project work, but I have been driving hither and yon, racking up 27,000 miles on my new car since last August.

Subaru Crosstrek XV at remote transmitter site, somewhere in rural New York

Subaru Crosstrek XV at remote transmitter site, somewhere in rural New York

So, here is one transmitter site that I just finished; WFLY, Albany, New York.  Removed Collins 831F2 transmitter which was functioning as a backup and installed new Broadcast Electronics FM20S.  The Continental 816R2 is becoming a little bit long in the tooth for a main transmitter, being new in 1986.  Thus, it was time to install a new unit, and I like the Broadcast Electronics solid state and tube designs.  With the BE AM and FM solid state units, their simplicity is their beauty.  We service many BE transmitters, some are thirty years old and are still supported by the manufacturer.

WFLY transmitter building, New Scotland, NY

WFLY transmitter building, New Scotland, NY

The BE FM20S transmitter is actually two FM10S cabinets combined with one controller.  Each cabinet requires a 100 amp three phase mains connection.  This station’s TPO is 11.5 KW, so there is plenty of head room in case the owner’s ever want to install HD Radio or replace the three bay antenna with a two bay unit.

WFLY main transmitter, Broadcast Electronics FM20S

WFLY main transmitter, Broadcast Electronics FM20S

In transmitter cabinet two, above the exciter is room for HD equipment.

BE FM20S exciter housing

BE FM20S exciter housing

I also reworked the coax switches to provide easier implementation of the backup transmitter.  Basically, the main transmitter is on the main antenna, the backup transmitter is on the backup antenna.  We can move the second coax switch to test the backup into the dummy load.  We can move the first coax switch to change antenna feeds.

WFLY backup and main transmitters

WFLY backup and main transmitters

Pretty standard setup.

WFLY RF path diagram

WFLY RF path diagram

We moved the Collins 831F2 from Albany to here to replace another, dead Collins unit at WKXZ in Norwich, New York.  This transmitter is forty years old, but still runs reliably.  Of course, doing this work in the dead of winter added a degree of difficulty to the job, as the roads to both the WFLY and the WKXZ transmitter sites needed work to make them passable for a moving truck.  In the end, we used a skid steer with forks on it to get the transmitter up the final hill and into the small WKXZ transmitter building.

Collins 831F2 transmitter, WKXZ, Norwich NY

Collins 831F2 transmitter, WKXZ, Norwich NY

Collins 831F2 transmitter

Collins 831F2 transmitter

The WKXZ transmitter building interior is floor space challenged. It is located next to a former TELCO microwave site which has a guyed tower.

The IP enabled transmitter site

This is a project that we have been working on, weather permitting, for the last month. Basically, it called for installing this Nautel VS2.5 transmitter, mod monitor, remote control and audio processor:

WEXT Nautel VS2.5, Amsterdam, NY

WEXT Nautel VS2.5, Amsterdam, NY

The common thread here; each piece of new equipment has a web interface.  More and more, HTTP is being used to monitor and control transmitters, audio processors, STL’s, consoles, satellite receivers, etc.  Port 80 services (HTTP) are nice, but I think I would prefer port 443 (HTTPS).  Secure HTTP has a whole set of additional requirements, so it is understandable why manufactures do not use it.  However, it is only a matter of time until some problem arises…

Nautel VS2.5 Web AUI

Nautel VS2.5 Web AUI

Burk ARC Plus web interface

Burk ARC Plus web interface

Telos Omnia One web interface

Telos Omnia One web interface

I like the Nautel AUI, especially for any station running HD Radio.  In this setup, there are multiple control and monitoring points available via the LAN at the studio.  The Omnia One is set up to take the AES input from the Harris IP Link as the main feed and fail over to the analog output from the Inno Tuner as a backup.  The Inno is set to WMHT-FM which broadcasts the WEXT format on the HD-2 channel.

This setup is pretty slick, especially in light of the equipment it is replacing:

Harris FM2.5H3, WEXT Amsterdam, New York

Harris FM2.5H3, WEXT Amsterdam, New York

Anyone feeling Nostalgic for a Harris FM2.5H3?

No?

I didn’t think so.

Axiom


A pessimist sees the glass as half empty. An optimist sees the glass as half full. The engineer sees the glass as twice the size it needs to be.

Congress shall make no law respecting an establishment of religion, or prohibiting the free exercise thereof; or abridging the freedom of speech, or of the press; or the right of the people peaceably to assemble, and to petition the Government for a redress of grievances.
~1st amendment to the United States Constitution

Any society that would give up a little liberty to gain a little security will deserve neither and lose both.
~Benjamin Franklin

The individual has always had to struggle to keep from being overwhelmed by the tribe. To be your own man is hard business. If you try it, you will be lonely often, and sometimes frightened. But no price is too high to pay for the privilege of owning yourself.
~Rudyard Kipling

Everyone has the right to freedom of opinion and expression; this right includes the freedom to hold opinions without interference and to seek, receive and impart information and ideas through any media and regardless of frontiers
~Universal Declaration Of Human Rights, Article 19

...radio was discovered, and not invented, and that these frequencies and principles were always in existence long before man was aware of them. Therefore, no one owns them. They are there as free as sunlight, which is a higher frequency form of the same energy.
~Alan Weiner

Free counters!