Lightning protection for WLAN links

More and more wireless LAN links are being installed between the transmitter and studio.  Often these links are used for network extension, remote control, site security, VOIP telephony, and sometimes even as a main STL.  These systems come in several flavors:

  • Moseley LAN link or similar system.  Operates on unlicensed 920 MHz (902-928 MHz) band.  Advantages: can use existing 900 MHz STL antennas, can work reliably over longer distances, transmitter, and receiver located indoors.  Disadvantages: slow, expensive
  • ADTRAN TRACER or similar system with indoor transceivers and coax-fed antenna systems.  Operates on unlicensed or licensed WLAN frequencies.  Advantages: fast, transmitter and receiver located indoors, can be configured for Ethernet or T-1/E-1 ports.  Disadvantages; expensive
  • Ubiquiti Nano bridge or similar system where the transceiver is located in the antenna, the system is connected via category 5/6 cable with POE.  Operates on unlicensed or licensed WLAN frequencies.  Advantages; fast, relatively inexpensive.  Disadvantages; equipment located on the tower, difficult to transition base insulator of series fed AM tower.
  • Ubiquiti Rocket or similar system where the antenna and transceiver are separate, but the transceiver is often located on the tower behind the antenna and fed with category 5/6 cable with POE.  Operates on unlicensed and licensed WLAN frequencies.

For the first two categories of WLAN equipment, standard lightning protection measures are usually adequate:

  • Good common point ground techniques
  • Ground the coaxial cable shield at the tower base and at the entrance to the building
  • Appropriate coaxial-type transmission line surge suppressors
  • Ferrite toroids on ethernet and power connections

For the second two types of WLAN equipment, special attention is needed with the ethernet cable that goes between the tower and POE injector or switch.  Shielded, UV-resistant cable is a requirement.  On an AM tower, the shielded cable must also be run inside a metal conduit.  Due to the skin effect, the metal conduit will keep most of the RF away from the ethernet cable.  Crossing a base insulator of a series excited tower presents a special problem.

The best way to get across the base insulator of a series excited tower is to use fiber.  This precludes the use of POE which means that AC power will be needed up on the tower to power the radio and fiber converter.  This may not be a huge problem if the tower is lit and the incandescent lighting system can be upgraded to LEDs.  A small NEMA 4 enclosure can house the fiber converter and POE injector to run the WLAN radio.  Some shorter AM towers are no longer lit.

Another possible method would be to fabricate an RF choke out of copper tubing.  This is the same idea as a tower lighting choke or a sample system that uses tower-mounted loops.  I would not recommend this for power levels over 10 KW or on towers that are over 160 electrical degrees tall.  Basically, some 3/8 or 1/2-inch copper tubing can be wound into a coil through which a shielded ethernet cable can be run.  Twenty to twenty-five turns, 12 inches in diameter will work for the upper part of the band.  For the lower part, the coil diameter should be 24 inches.

In all cases where CAT 5 or 6 cable is used on a tower, it must be shielded and the properly shielded connectors must be used.  In addition, whatever is injecting power into the cable, ether POE injector or POE switch must be very well grounded.  The connector on the shielded Cat5 or 6 cable must be properly applied to ensure the shield is grounded. 

In addition to that, some type of surge suppressor at the base of the tower is also needed. Tramstector makes several products to protect low voltage data circuits.

Transtector APLU 1101 series dataline protector
Transtector APLU 1101 series data line protector

These units are very well made and designed to mount to a tower leg. They come with clamps and ground conductor designed to bolt to a standard copper ground buss bar.

Transtector APLU 1101 series dataline protector
Transtector APLU 1101 series data line protector

There are various models designed to pass POE or even 90 VDC ring voltage.

Transtector APLU 1101 series dataline protector
Transtector APLU 1101 series data line protector

This model is for POE. The circuit seems to consist mostly of TVS diodes clamping the various data conductors.

As more and more of these systems are installed and become a part of critical infrastructure, more thought needs to be given to lightning protection, redundancy and disaster recovery in the event of equipment failure.

On being responsible

No two days are alike. Sure, there are days that are similar in nature, office work, filing, FCC compliance, etc.  However, there is always something different, some new problem, person, fault, error, client, site or situation to deal with.  It helps to be well-versed.

So, when the tower climbers started climbing a 1,000-foot (304 meters) tall tower to find a damaged section of the transmission line, I thought it; Just a routine day.

Even when they encountered a hornet’s nest at 50 feet (15 meters) AGL, still, fairly routine:

Tower climber applying bee spray to paper wasp nest
Tower climber applying bee spray to paper wasp nest

Tower climber A received a nasty bee sting to his left arm. He climbed part way down the tower and is in the lower part of the picture hugging the tower’s face. Tower climber B moved up and killed the nest with Wasp and Bee killer.  All is well and work resumes, right?  Except, no.  Tower climber A is apparently allergic to bees.  He states he is not feeling well and his arm begins to swell up.  He comes down the tower and I start looking for Benadryl.

Now, we have a problem.  This is a mountaintop tower site, there is a long dirt road with a locked gate at the bottom of the hill.  There is almost no way an ambulance will be able to find its way up here.  The tower climber says that he has not been stung in many years.  I also notice his face is beginning to swell up.  Right, so lock the door, in the truck and get to the bottom of the hill as fast as possible.  It took about five minutes, but at the bottom of the hill, we were in a much better position if things got worse and an ambulance needed to be called.  Fortunately, his condition was the same, so we drove to an urgent care facility where he was treated.

Benadryl, is something else to add to the go bag.

Always keep ahead of the situation.  Even if we drove to the bottom of the hill and his symptoms completely disappeared, it still would have been the right decision.

North Adams Tower Collapse

High winds seem to be the culprit in the collapse of two towers in North Adams. According to the Motorola system technicians, it happened at about 12:30 am Sunday morning, which is when all their link loss alarms started going off.  The larger, self-supporting tower broke from its mounting plate and tipped over into the smaller guyed tower next to it. Effected are WUPE-FM and W226AW (WFCR New England Public Radio) as well as NEPR’s new station WNNI which has not officially signed on.

Cellular service for ATT, Verizon, and Sprint/NEXTEL were all knocked offline as well as internet services and E911 dispatch.  Those services are coming back online, with temporary modular cell units en route. N

Here are some pictures:

North Adams Cell Tower
North Adams Cell Tower
WUPE-FM antenna on the ground
WUPE-FM antenna on the ground
WUPE-FM antenna
WUPE-FM antenna
WUPE-FM STL dish
WUPE-FM STL dish
Base of WUPE-FM (formerly WMNB) tower
Base of WUPE-FM (formerly WMNB) tower
WNNI antenna
WNNI antenna
WUPE-FM WNNI and W266AW transmitter building
WUPE-FM, WNNI, and W266AW transmitter building
North Adams Cell Tower
North Adams Cell Tower
North Adams Cell Tower
North Adams Cell Tower
North Adams Cell Tower
North Adams Cell Tower
North Adams Cell Tower
North Adams Cell Tower
Tower base mounting plate, apparent failure point
Tower base mounting plate, apparent failure point
Tower base mounting plate
Tower base mounting plate
Tower Base Mounting Plate
Tower Base Mounting Plate

For pictures of the towers during happier times, refer to this post: Filtering for co-located FM transmitters.

Restoration work is underway with WUPE-FM expected to return to the air at low power by Monday afternoon.

Update:

WUPE-FM was returned to air at low power by about 1pm on Monday 3/31.  We took an unused Shively 6812 antenna that was tuned to 94.1 MHz and retuned it to 100.1 by cutting 1/4 inch pieces from the end of the elements until it was on frequency.  It took a bit of doing, but with a network analyzer, we were able to get it to 1.2:1 SWR with symmetrical sidebands.  Running 600 watts, it covers the city of license and then some.

WUPE-FM temporary antenna
WUPE-FM temporary antenna, Shively 6812

The STL antenna is a survey antenna mounted on the side of the building. In this configuration, with the leaves off of the trees, we are getting about 250 uV signal, which is pretty good.

WUPE-FM temporary STL antenna
WUPE-FM temporary STL antenna

The site is now crawling with insurance investigators, cell site technicians, North Adams fire department, Berkshire County Sheriff’s officers, tower workers, etc.  After we finished this work, we cleared out to make more room for everybody else.  Estimated restore time for W266AW is Wednesday 4/2.

Planning for the replacement tower is already in progress, I’d expect it to happen fairly quickly. The next step for the broadcasters is to put up a 70-foot utility pole and get a full-powered antenna for WUPE. This should happen in the next two weeks or so. That will serve as the temporary facility until the new tower is constructed.

The NASH: WNSH, Newark, NJ

Lately, I have been working at a site in West Orange, NJ connecting various parts and pieces, and thought that this was interesting:

WNSH 94.7 MHz, Newark, NJ main antenna (top)
WNSH 94.7 MHz, Newark, NJ main antenna (top)

That is the main antenna for WNSH, 94.7 MHz Newark, NJ, aka “Nash-FM.”  Below that is the backup antenna for WEPN-FM (98.7 MHz), WQHT (97.1 MHz) and WFAN-FM (101.9 MHz).  More on those stations later.

WFME studio building
WFME studio building

This is the WFME studios, located off of NJ Route 10.  It is kind of hard to see the call letters behind all those trees and whatnot.  There is an older picture from 1999 floating around, which shows the studio building in better condition.  This is a better angle:

WFME studio
WFME studio

I believe WFME is still originating its programming here, now being broadcast on WFME 106.3 MHz, Mount Kisco.  I had to use the facilities there, the interior is like a way back 80’s time machine, which is kind of cool.  If I owned a radio station, I would go for the 70’s office decor; dark wood paneling, shag carpets, bright blue bathroom tile and avocado green appliances, but hey, that’s just me.

WNSH backup antenna, WFME-TV antenna
WNSH backup antenna, WFME-TV antenna

This is the WNSH backup antenna, mounted on top of a UHF slot antenna for WFME-TV.  There is an LP TV antenna mounted there also, but I don’ t know who it belongs to.  Overall, it is an interesting transmitter site on “First Mountain” in West Orange, NJ.  Also located here, WFMU-FM, an old ATT microwave site, now owned by American Tower and several cell carriers.   In other words, it is just like most other mountain top transmitter sites, except there is a shopping plaza across the street.

I gave a listen to the NASH while driving there.  For where it is, it seems to have a pretty good coverage area.  As for the music, well, I am not sure how a Manhattenite will relate to Tracy Byrd’s “I’m from the Country” wherein:

Everybody knows everybody, everybody calls you friend
You don’t need an invitation, kick off your shoes come on in
Yeah, we know how to work and we know how to play
We’re from the country and we like it that way

Being from upstate NY, I get it.  Perhaps the Manhattan salary man will too.  There are no DJ’s on air quite yet, just music, some commercials and a few “Nash-FM” liners that sound slightly distorted.